Weber 4000 owner manual View from behind cooking box Wing nuts

Page 37

d)Unlatch the Spider Stopper Guards and remove. Figure 16.

Figure 16

e)Use an adjustable wrench to remove the thermocouple from the FlameCheck valve.

f)Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box. Pull the manifold and valve assembly out of the burners and carefully set it down. Figure 17.

View from behind cooking box

Wing nuts

Figure 17

g)Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box. Figure 18.

Guide screw

Figure 18

h)Lift and twist the burner assembly slightly, to separate the crossover tube from the burners. Figure 19. Remove the burners from the cooking

box.

Crossover tube

Figure 19

i)To reinstall burners, reverse steps c) through h).

CAUTION: The burner openings must be positioned properly over the valve orifices. Figure 20a.

Check proper assembly before fastening manifold in place. Figure 20b.

(a)

Valve

Burner

(b)

Figure 20

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Contents Genesis 4000 Series LP GAS Units only Warranty Patents and Trademarks Contents General Instructions For Installation in CanadaStorage Operating areaCheck package contents AssemblyStep Page Page Check contents of hardware packs Assemble frame Assemble wheelsComplete frame assembly Continue frame assemblyInsert casters Add cooking box Install side burner locksAdd fuel scale Install tank panel assemblyCheck that all burner valves are off Install igniterInstall manifold bracket Install side burnerInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Fill LP tank Set LP fuel scaleWing nut Connect LP tankCheck for gas leaks Insert Flavorizer Bars Steam-N-Chips Smoker BARBECUE. Contact Weber-Stephen Customer ServiceInstall the bottom tray Install cooking gratesInstall the lid Secure side burner Complete accessory installationTo Extinguish LightingValve and burner control knobs and start over Try to light with a matchManual Lighting Lighting the side burner Side burner will only operate when the Front burner is litCooking Periodic CleaningStorage and/or Nonuse Storage and/or NonuseTo use the Steam-N-Chips Smoker Using the Steam-N-Chips SmokerRemoval of the LP tank Refilling the LP tankMale fitting Regulator Collar Quick disconnect engaged Liquid Propane LP Tanks Safe handling tips for LP GasInspection and Cleaning of the Weber Spider Stopper Guards Annual MaintenanceWeber Spider Stopper Guards General MaintenanceMain Burner Flame Pattern Replacing Main BurnersView from behind cooking box Wing nuts Crossover Ignition System Operations FlameCheck Safety System Burner does not light, or flame is low in High position When burner is on HIGH. Flames do not runBurner flame pattern is erratic. Flame is low Resembles paint peelingSide Burner Maintenance Side Burner TroubleshootingProblem Check Cure Side burner does not light Flame is low in High position18-19 21-22 Parts List Final Word Thanks