Emerson NGA 2000 TO2 instruction manual Section Return of Material, Customer Service, Training

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Model NGA 2000 TO2

Instruction Manual

760008-A September 2001

SECTION 7

RETURN OF MATERIAL

7-1 RETURN OF MATERIAL

If factory repair of defective equipment is re- quired, proceed as follows:

1.Secure a return authorization from a Rosemount Analytical Inc. Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount instructions or it will not be accepted.

Rosemount CSC will provide the shipping address for your instrument.

In no event will Rosemount be responsi- ble for equipment returned without proper authorization and identification.

2.Carefully pack the defective unit in a sturdy box with sufficient shock absorbing material to ensure no additional damage occurs during shipping.

3.In a cover letter, describe completely:

The symptoms that determined the equipment is faulty.

The environment in which the equip- ment was operating (housing, weather, vibration, dust, etc.).

Site from where the equipment was re- moved.

Whether warranty or non-warranty service is expected.

Complete shipping instructions for the return of the equipment.

4.Enclose a cover letter and purchase order and ship the defective equipment ac- cording to instructions provided in the Rosemount Return Authorization, prepaid, to the address provided by Rosemount CSC.

Rosemount Analytical Inc.

Process Analytical Division

Customer Service Center

1-800-433-6076

If warranty service is expected, the defective unit will be carefully inspected and tested at the factory. If the failure was due to the condi- tions listed in the standard Rosemount war- ranty, the defective unit will be repaired or replaced at Rosemount’s option, and an oper- ating unit will be returned to the customer in accordance with the shipping instructions fur- nished in the cover letter.

For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions.

7-2 CUSTOMER SERVICE

For order administration, replacement Parts, application assistance, on-site or factory re- pair, service or maintenance contract informa- tion, contact:

Rosemount Analytical Inc.

Process Analytical Division

Customer Service Center

1-800-433-6076

7-3 TRAINING

A comprehensive Factory Training Program of operator and service classes is available. For a copy of the Current Operator and Service Training Schedule contact the Technical Services Department at:

Rosemount Analytical Inc.

Phone: 1-714-986-7600

FAX: 1-714-577-8006

Rosemount Analytical Inc. A Division of Emerson Process Management

Return of Material

7-1

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Contents Model NGA 2000 TO2 Essential Instructions Model NGA 2000 TO2 Table of ContentsMaterial Safety Data Sheet System & Network I/O Module Controls SetupAnalyzer Module Interconnection with Instrument Platform List of IllustrationsModel NGA 2000 TO2 Definitions Preface Intended USE StatementSafety Summary Model NGA 2000 TO2 Compliances DocumentationGlossary of Terms System SoftkeysTypical Applications Section Description and SpecificationsFeatures OverviewTrace Oxygen Detector Coulometric Principle Trace Oxygen Analyzer Module Top View Physical SPECIFICATIONS1General SampleGas Connections Model NGA 2000 TO2 Electrolyte Addition Section InstallationUnpacking ElectrolyteSample Flow GasesGAS Connections GAS OverpressureElectrical Connections Electrical Shock Hazard Leak TestSensor Damage Analyzer Module Interconnection with Instrument Platform Outline and Mounting Dimensions Back Panel Connections Displays & Operating Keys OperationMeasure Status… Channel Lock… MFG Data Analyzer basic controls calibration & setup…Menu Lines & Softkey Functionality Measure Back… Signal on mini-bargraphEntering & Changing Variables Display Status… Main… Channel BasicCal Measure Mode DisplayPpm O2 Module Manufacturing Data Displays Startup & Initialization LCDReset AbortMeasure Status… Back… Quick StartInitiate quick start Display Status… Main… Channel Basic CONTROLS, Setup and StatusPower supply voltages… Measure Back… Analyzer Channel StatusMain… Channel BasicCal Single Component DisplayDisplay Status… Multi Component Display Select Status… Tags Off LCDResetRange number Basic Controls and SetupRange number Operation StatusBrightness 70 % Display ControlsBrightness and Contrast Display controls…Measure Channel Back… Expert Controls and SetupAnalyzer and I/O, expert controls & setup… Analyzer module controls…Gas Scale Factor Calibration ProcedureAir background gas concentration Gas scale factor…Span gas 90.0 ppm Measure Status… Back… Span CalibrationAlarm generation isRe AlarmsAlarms… Concentration alarm setup… Measure Back… ClrAlmRange Begin Ppm RangesRanges… Begin / end of ranges…Linearization Measurement Display ConfigurationMeasurement display configuration… Gas concentration units Concentration MeasurementGas measurement units Concentration measurement…Ppm to mg/Nm3 conversion factor Temperature compensation at span gasSensor model Clamp low PVA toFlow lower limit 400 ml/min Flow MeasurementFlow measurement… Temperature measurement units Temperature MeasurementTemperature measurement… Measure Status… Back… System SIO module… System & Network I/O Module CON Trols SetupSystem & network I/O module controls… 37.50 ppmSystem SIO Analog output setup…Choose the analyzer module Analog Output SetupChoose signal Select analog output numberHold output during calibration Signal value for 0% outputHold output during calibration Output number Operation modeOutputs value on analyzer failure Baud rate 19200 Analog Output Updates Per SecondType of installed serial inter- face Output #1 YesChoose source module Relay Outputs SetupInvert signal Communication protocolInput number Choose signal…System DIO Function controlSystem Configuration and DIAG- Nostics Analyzer Module Diagnostics Diagnostic MenusLoad/Save Module Configura- tion Security Codes Date and TimeEntering a level locked by security code System ResetSystem reset Measure Back… Model NGA 2000 TO2 Sensor Caustic Liquid Section Maintenance and ServiceOverview Electrical Shock Hazard Refilling Sensor Sensor AssemblySensor Lleak Check Electrolyte ReplacementSensor Replacement Time & Date Analyzer and I/O expert controls & setup…Linearization Do not tilt Sensor excessively as elec- trolyte may leakLinearization raw values sensor current… Linearization temperature values…Linearization… 0000 ppmPrinted Circuit Boards Flow Sensor ReplacementElectronic Components FusesErratic and very insensitive readings Section TroubleshootingTroubleshooting Failure to purge down to ppm levelsModel NGA 2000 TO2 TO2 NGA 2000 TO2 Trace Oxygen Analyzer Module Section Replacement PartsMatrix Replacement Parts Training Customer ServiceSection Return of Material Return of MaterialModel NGA 2000 TO2 Section Index Model NGA 2000 TO2 Product ELECTROLYTE1 Threshold limit value Routes of entry Emergency & first aid proceduresPrecautions to be taken in handling Other precautionsRosemount Warranty Asia Pacific EUROPE, Middle EAST, Africa Latin America