Panasonic CU-4KS31NBU service manual Appendix a

Page 5

 

 

 

Page

9. REFRIGERANT R410A:

 

SPECIAL PRECAUTIONS WHEN SERVICING UNIT

 

9-1. Characteristics of New Refrigerant R410A

79

9-2.

Checklist before Servicing

80

9-3. Tools Specifically for R410A

81

9-4.

Tubing Installation Procedures

81

9-5. In Case of Compressor Malfunction

82

9-6. In Case Refrigerant is Leaking

84

9-7.

Charging Additional Refrigerant

85

9-8.

Retro-Fitting Existing Systems

85

 

 

 

APPENDIX A

INSTALLATION INSTRUCTIONS

A-1

5

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Contents DC Inverter MULTI-SYSTEM AIR Conditioner Safety Precautions Prohibit Table of Contents Appendix a Semi-Concealed Type Wall Mounted TypeOperating Range Outdoor Unit CU-3KS19NBU Unit SpecificationsIndoor Unit CS-MKS9NKU × Duct Less Type RatedIndoor Unit Outdoor Unit208V CU-4KS24NBU BTU/h/W Compressor Locked Rotor Amperes 20,600 CU-4KS31NBU Indoor Unit CS-MKS9NKU 4units Outdoor Unit CU-4KS31NBU 1unit 24,200 Outdoor Unit Major Component SpecificationsOutdoor Unit CU-4KS24NBU Outdoor Unit CU-4KS31NBU CU-3KS19NBU CU-4KS24NBU CU-4KS31NBU Other Component SpecificationsDimensional Data Unit inchmm 852-0-0010-20500-0 Unit inchmm 852-0-0010-20600-0 Insulation of Refrigerant Tubing Refrigerant Flow DiagramIndoor unit Outdoor unitIndoor unit Outdoor unit 1/4 Strainer Header Sub Main Compressor Accumulator Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS7NKU × Temperature ChartsTemperature Charts CU-3KS19NBU Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NKU × Cooling CharacteristicsOutdoor Unit CU-3KS19NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-KS18NB4UW × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS7NKU × Temperature Charts CU-4KS24NBUOutdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS31NBU Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-KS18NB4UW × Indoor Outdoor Cooling CapacityCS-MKS12NB4U × Power Supply 230V Single Phase 60Hz Cooling CapacityCS-MKS9NKU × CS-KS18NB4UW + CS-MKS12NB4U + CS-MKS12NB4U 30,600 BTU/h CS-MKS9NB4U × Cooling Capacity Low Ambient 15,180 18,570 19,250 25,420 19,410 19,360 24,830 19,520 24,260 30,760 22,560 28,790 22,730 Outdoor Unit CU-3KS19NBU 8FA2-5251-11800-1 Electric Wiring DiagramsOutdoor Unit CU-4KS24NBU 8FA2-5251-11600-1 Outdoor Unit CU-4KS31NBU 8FA2-5251-11400-1 Explanation of Functions FunctionsCool DRY Fluctuation fanLow Ambient Cooling Operation Current Control Protective FunctionsDescription of function Automatic frequency controlCurrent control Compressor Temperature ControlLow Start Current Precautions before Performing Inspection or Repair Troubleshooting Before Calling for ServiceDisplay of the Error Monitor Lamps Trouble Diagnosis by Error Monitor LampsLocation of the Error Monitor Lamps Checking the outdoor unit Work procedure Check items unit operationChecking the Outdoor System Trouble Diagnosis of Each Part Problems of Each Part and Inspection PointsOutdoor control circuit board Inspection Points for Each PartFuse CompressorCU-3KS19NBU MV0 MV1 MV2 CU-4KS24NBU MV3 CU-4KS31NBU Electric expansion valveRefrigerant gas pressure Branch tubing temperature sensorBreaker Diagnostic results Diagnostic procedureRemedy for symptom 3 to Trouble Diagnosis of Fan MotorWhat is New Refrigerant R410A? Characteristics of New Refrigerant R410ACharacteristics Components mixing proportionsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorExample Amount in the charging cylinder is less than 20%To prevent the composition R410A from changingRecharging Case Refrigerant is LeakingWelding leaking points Charging Additional Refrigerant When Tubes are ExtendedRetro-Fitting Existing Systems Use of Existing Units852-6-4190-581-00-1 For Outdoor Unit ContentsPlease Read Before Starting ‡ 8VHWKHIODUHPHWKRGIRUFRQQHFWLQJWXELQJ Fins of the outdoor unit. You may get injuredGeneral For ceiling-mounted cassette units Installation Site SelectionFor wall-mounted units H1, H2, H3, H4 Connecting indoor unit for CU-4KS24NBU Connecting Indoor UnitsConnecting indoor unit for CU-3KS19NBU 815.88mm Locally purchased Connecting indoor unit for CU-4KS31NBU CS-MKS24NKU It is recommended to use baffle plates Baffle Plate for the Outdoor UnitFront BackAir Discharge Baffle Air Intake BafflePrecautions for installation CU-3KS19NBU Outer Dimensions of Outdoor UnitCU-4KS24NBU CU-4KS31NBUNever install only a single indoor unit Diagram of Outdoor Unit InstallationUse of the Flaring Method Installation ProcessFlaring Procedure with a Flare Tool Tubing Connections To 0.5 mm Adjust so that the amount of tubeTo prevent heat loss and wet floors due to dripping of con Insulation of Refrigerant Tubing For wall-mounted units  For ceiling-mounted cassette units Air Purging with a Vacuum Pump for Test Run Finishing the InstallationAir Purging Adapter manual, and use the adapter correctly External diameter of service port R410A 5/16Pump-down procedure What is pump-down? Pump Down If pump-down is not possibleRecommended Wire Length and Diameter Wiring InstructionsGeneral Precautions on Wiring Disconnect switch may be required by national or local codes For Outdoor Unit  For solid core wiring or F-cable How to connect wiring to the terminal For stranded wiring For Indoor UnitIndoor unit D Wiring Instructions for the Outdoor UnitIndoor unit B Indoor unit CPerforming a test run Checking tubing and wiringTest Run Installation Check Sheet Connecting a Home Automation DeviceDC1111-0