Panasonic CU-4KS31NBU service manual Trouble Diagnosis by Error Monitor Lamps

Page 72

8-2. Trouble Diagnosis by Error Monitor Lamps

Warning

To prevent electric shock, do not inspect or repair until the Power Lamp on the P.C.Board is turned off.

8-2-1. Location of the Error Monitor Lamps

Remove the top plate of outdoor unit and the cover of Electrical Component Box.

The Power Lamp and Error Monitor Lamps are located on the P.C.Board of Electrical Component Box. (Fig.1)

Heat Exchanger

Rear side

P.C.Board of Electrical Component Box.

 

 

 

Error Monitor Lamps

 

 

 

Power Lamp

 

ERR0

Front side

 

 

ERR1

 

 

 

 

 

ERR2

Fig.1 View from top

 

 

ERR3

 

8-2-2. Display of the Error Monitor Lamps

If a protective device has activated or there is a sensor failure in the outdoor unit, the 4 error monitor lamps on the outdoor control circuit board will indicate the nature of the trouble.

: ON : OFF

Error Monitor Lamp

Error Contents

ERR0 ERR1 ERR2 ERR3

Sensor for compressor discharge temp

Sensor for heat excharge temp

Sensor for branch pipe A (Narrow tube)

Sensor for branch pipe B (Narrow tube)

Sensor for branch pipe C (Narrow tube)

Sensor for branch pipe D (Narrow tube)

Outdoor temp sensor

Sensor for branch pipe A (Wide tube)

Sensor for branch pipe B (Wide tube)

Sensor for branch pipe C (Wide tube)

Sensor for branch pipe D (Wide tube)

HIC circuit trouble (current, temp)

Actuation of comp over load relay

Actuation of freeze protection function

Outdoor unit error. Detail of error message indicate on indoor LED

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Contents DC Inverter MULTI-SYSTEM AIR Conditioner Safety Precautions Prohibit Table of Contents Appendix a Wall Mounted Type Semi-Concealed TypeOperating Range Unit Specifications Outdoor Unit CU-3KS19NBUIndoor Unit CS-MKS9NKU × Duct Less Type RatedOutdoor Unit Indoor Unit208V CU-4KS24NBU BTU/h/W Compressor Locked Rotor Amperes 20,600 CU-4KS31NBU Indoor Unit CS-MKS9NKU 4units Outdoor Unit CU-4KS31NBU 1unit 24,200 Major Component Specifications Outdoor UnitOutdoor Unit CU-4KS24NBU Outdoor Unit CU-4KS31NBU Other Component Specifications CU-3KS19NBU CU-4KS24NBU CU-4KS31NBUDimensional Data Unit inchmm 852-0-0010-20500-0 Unit inchmm 852-0-0010-20600-0 Refrigerant Flow Diagram Insulation of Refrigerant TubingIndoor unit Outdoor unitIndoor unit Outdoor unit 1/4 Strainer Header Sub Main Compressor Accumulator Temperature Charts Temperature Charts CU-3KS19NBUOutdoor Unit CU-3KS19NBU Indoor Unit CS-MKS7NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NKU × Cooling Characteristics Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NKU ×Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS24NBU Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS7NKU ×Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS31NBU Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-KS18NB4UW × Cooling Capacity Indoor OutdoorPower Supply 230V Single Phase 60Hz Cooling Capacity CS-MKS12NB4U ×CS-MKS9NKU × CS-KS18NB4UW + CS-MKS12NB4U + CS-MKS12NB4U 30,600 BTU/h CS-MKS9NB4U × Cooling Capacity Low Ambient 15,180 18,570 19,250 25,420 19,410 19,360 24,830 19,520 24,260 30,760 22,560 28,790 22,730 Electric Wiring Diagrams Outdoor Unit CU-3KS19NBU 8FA2-5251-11800-1Outdoor Unit CU-4KS24NBU 8FA2-5251-11600-1 Outdoor Unit CU-4KS31NBU 8FA2-5251-11400-1 Functions Explanation of FunctionsCool Fluctuation fan DRYLow Ambient Cooling Operation Protective Functions Current ControlDescription of function Automatic frequency controlCompressor Temperature Control Low Start CurrentCurrent control Troubleshooting Before Calling for Service Precautions before Performing Inspection or RepairTrouble Diagnosis by Error Monitor Lamps Location of the Error Monitor LampsDisplay of the Error Monitor Lamps Work procedure Check items unit operation Checking the Outdoor SystemChecking the outdoor unit Problems of Each Part and Inspection Points Trouble Diagnosis of Each PartInspection Points for Each Part Outdoor control circuit boardFuse CompressorElectric expansion valve CU-3KS19NBU MV0 MV1 MV2 CU-4KS24NBU MV3 CU-4KS31NBUBranch tubing temperature sensor BreakerRefrigerant gas pressure Diagnostic procedure Diagnostic resultsRemedy for symptom 3 to Trouble Diagnosis of Fan MotorCharacteristics of New Refrigerant R410A What is New Refrigerant R410A?Characteristics Components mixing proportionsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionAmount in the charging cylinder is less than 20% ExampleTo prevent the composition R410A from changingCase Refrigerant is Leaking Welding leaking pointsRecharging When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing Units852-6-4190-581-00-1 Contents For Outdoor UnitPlease Read Before Starting Fins of the outdoor unit. You may get injured ‡ 8VHWKHIODUHPHWKRGIRUFRQQHFWLQJWXELQJGeneral Installation Site Selection For wall-mounted unitsFor ceiling-mounted cassette units H1, H2, H3, H4 Connecting Indoor Units Connecting indoor unit for CU-3KS19NBUConnecting indoor unit for CU-4KS24NBU 815.88mm Locally purchased Connecting indoor unit for CU-4KS31NBU CS-MKS24NKU Baffle Plate for the Outdoor Unit It is recommended to use baffle platesFront BackAir Intake Baffle Air Discharge BafflePrecautions for installation Outer Dimensions of Outdoor Unit CU-3KS19NBUCU-4KS24NBU CU-4KS31NBUDiagram of Outdoor Unit Installation Never install only a single indoor unitInstallation Process Flaring Procedure with a Flare ToolUse of the Flaring Method To 0.5 mm Adjust so that the amount of tube Tubing ConnectionsInsulation of Refrigerant Tubing To prevent heat loss and wet floors due to dripping of con For wall-mounted units  For ceiling-mounted cassette unitsFinishing the Installation Air Purging Air Purging with a Vacuum Pump for Test Run External diameter of service port R410A 5/16 Adapter manual, and use the adapter correctlyWhat is pump-down? Pump-down procedure Pump Down If pump-down is not possibleWiring Instructions General Precautions on WiringRecommended Wire Length and Diameter Disconnect switch may be required by national or local codes How to connect wiring to the terminal For Outdoor Unit  For solid core wiring or F-cable For stranded wiring For Indoor UnitWiring Instructions for the Outdoor Unit Indoor unit DIndoor unit B Indoor unit CChecking tubing and wiring Test RunPerforming a test run Connecting a Home Automation Device Installation Check SheetDC1111-0