Panasonic CU-4KS31NBU service manual Wiring Instructions, General Precautions on Wiring

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5. Wiring Instructions

5-1. General Precautions on Wiring

(1)Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram.

(2)Provide a power outlet to be used exclusively for each unit, with a power supply disconnect and circuit break- er for overcurrent protection provided in the exclusive line.

(3)To prevent possible hazard due to insulation failure, the unit must be grounded.

(4)Each wiring connection must be done tightly and in accordance with the wiring system diagram. Wrong wiring may cause the unit to misoperate or become damaged.

(5)Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan.

(6)Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes.

5-2. Recommended Wire Length and Diameter

Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local elec- trical codes. Carefully observe these regulations when car- rying out the installation.

Table 6 shows maximum wire lengths for control line and power line and fuse or circuit capacity.

NOTE

Refer to the wiring system diagram (Fig. 25a or 25b) for the meaning of (A), (B), and (C) in Table 6.

Refer to your local codes or in the absence of local codes see the National Electric Code: ANSI/NFPA70.

Table 6

 

AWG

Max. Power Line Length (ft.)

Max. Control Line Length (ft.)

Fuse

 

(A)

(B) (C)

or

Model

 

 

(#12)

(#14)

Circuit Capacity

 

 

 

CU-3KS19NBU

 

85 (Max.)

82 (Max.)

15 A

CU-4KS24NBU

 

85 (Max.)

82 (Max.)

20 A

CU-4KS31NBU

 

85 (Max.)

100 (Max.)

20 A

# ... AWG (American Wire Gauge)

22

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Contents DC Inverter MULTI-SYSTEM AIR Conditioner Safety Precautions Prohibit Table of Contents Appendix a Wall Mounted Type Semi-Concealed TypeOperating Range Unit Specifications Outdoor Unit CU-3KS19NBUIndoor Unit CS-MKS9NKU × Duct Less Type RatedOutdoor Unit Indoor Unit208V CU-4KS24NBU BTU/h/W Compressor Locked Rotor Amperes 20,600 CU-4KS31NBU Indoor Unit CS-MKS9NKU 4units Outdoor Unit CU-4KS31NBU 1unit 24,200 Major Component Specifications Outdoor UnitOutdoor Unit CU-4KS24NBU Outdoor Unit CU-4KS31NBU Other Component Specifications CU-3KS19NBU CU-4KS24NBU CU-4KS31NBUDimensional Data Unit inchmm 852-0-0010-20500-0 Unit inchmm 852-0-0010-20600-0 Refrigerant Flow Diagram Insulation of Refrigerant TubingIndoor unit Outdoor unitIndoor unit Outdoor unit 1/4 Strainer Header Sub Main Compressor Accumulator Temperature Charts Temperature Charts CU-3KS19NBUOutdoor Unit CU-3KS19NBU Indoor Unit CS-MKS7NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NKU × Cooling Characteristics Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NKU ×Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS24NBU Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS7NKU ×Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS31NBU Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-KS18NB4UW × Cooling Capacity Indoor OutdoorPower Supply 230V Single Phase 60Hz Cooling Capacity CS-MKS12NB4U ×CS-MKS9NKU × CS-KS18NB4UW + CS-MKS12NB4U + CS-MKS12NB4U 30,600 BTU/h CS-MKS9NB4U × Cooling Capacity Low Ambient 15,180 18,570 19,250 25,420 19,410 19,360 24,830 19,520 24,260 30,760 22,560 28,790 22,730 Electric Wiring Diagrams Outdoor Unit CU-3KS19NBU 8FA2-5251-11800-1Outdoor Unit CU-4KS24NBU 8FA2-5251-11600-1 Outdoor Unit CU-4KS31NBU 8FA2-5251-11400-1 Functions Explanation of FunctionsCool Fluctuation fan DRYLow Ambient Cooling Operation Protective Functions Current ControlDescription of function Automatic frequency controlCompressor Temperature Control Low Start CurrentCurrent control Troubleshooting Before Calling for Service Precautions before Performing Inspection or RepairTrouble Diagnosis by Error Monitor Lamps Location of the Error Monitor LampsDisplay of the Error Monitor Lamps Work procedure Check items unit operation Checking the Outdoor SystemChecking the outdoor unit Problems of Each Part and Inspection Points Trouble Diagnosis of Each PartInspection Points for Each Part Outdoor control circuit boardFuse CompressorElectric expansion valve CU-3KS19NBU MV0 MV1 MV2 CU-4KS24NBU MV3 CU-4KS31NBUBranch tubing temperature sensor BreakerRefrigerant gas pressure Diagnostic procedure Diagnostic resultsRemedy for symptom 3 to Trouble Diagnosis of Fan MotorCharacteristics of New Refrigerant R410A What is New Refrigerant R410A?Characteristics Components mixing proportionsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionAmount in the charging cylinder is less than 20% ExampleTo prevent the composition R410A from changingCase Refrigerant is Leaking Welding leaking pointsRecharging When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing Units852-6-4190-581-00-1 Contents For Outdoor UnitPlease Read Before Starting Fins of the outdoor unit. You may get injured ‡ 8VHWKHIODUHPHWKRGIRUFRQQHFWLQJWXELQJGeneral Installation Site Selection For wall-mounted unitsFor ceiling-mounted cassette units H1, H2, H3, H4 Connecting Indoor Units Connecting indoor unit for CU-3KS19NBUConnecting indoor unit for CU-4KS24NBU 815.88mm Locally purchased Connecting indoor unit for CU-4KS31NBU CS-MKS24NKU Baffle Plate for the Outdoor Unit It is recommended to use baffle platesFront BackAir Intake Baffle Air Discharge BafflePrecautions for installation Outer Dimensions of Outdoor Unit CU-3KS19NBUCU-4KS24NBU CU-4KS31NBUDiagram of Outdoor Unit Installation Never install only a single indoor unitInstallation Process Flaring Procedure with a Flare ToolUse of the Flaring Method To 0.5 mm Adjust so that the amount of tube Tubing ConnectionsInsulation of Refrigerant Tubing To prevent heat loss and wet floors due to dripping of con For wall-mounted units  For ceiling-mounted cassette unitsFinishing the Installation Air Purging Air Purging with a Vacuum Pump for Test Run External diameter of service port R410A 5/16 Adapter manual, and use the adapter correctlyWhat is pump-down? Pump-down procedure Pump Down If pump-down is not possibleWiring Instructions General Precautions on WiringRecommended Wire Length and Diameter Disconnect switch may be required by national or local codes How to connect wiring to the terminal For Outdoor Unit  For solid core wiring or F-cable For stranded wiring For Indoor UnitWiring Instructions for the Outdoor Unit Indoor unit DIndoor unit B Indoor unit CChecking tubing and wiring Test RunPerforming a test run Connecting a Home Automation Device Installation Check SheetDC1111-0