Panasonic CU-4KS31NBU service manual  Pump Down, What is pump-down?, Pump-down procedure

Page 107

(11)Replace the flare nut on the wide tube service port and fasten the flare nut securely with an adjustable wrench or box wrench. Next, mount the valve cap and tighten it with a torque wrench (the cap needs to be tightened with the torque of 180 lbs·in (200 kgf·cm)). This process is very important to prevent gas from leaking from the system.

(12)Test run the air conditioner. (See page 26.)

(13)While the air conditioner is running, apply liquid soap to check for any gas leaks around the service valves or caps.

(14)If there is no leakage, stop the air conditioner.

(15)Wipe off the soap on the tubing.

This completes air purging with a vacuum pump and the air conditioner is ready for actual operation.

Pump Down

In order to protect the earth’s environment, be sure to perform pump-down to recover refrigerant

gas without releasing it into the atmosphere.

When relocating or disposing of the air conditioner, request this service from the dealer where the unit was purchased, or from an appropriate agent. Perform pump-down as described below.

What is pump-down?

Pump-down refers to recovering the refrigerant gas from the refrig- erant cycle at the outdoor unit. This work must be performed dur- ing cooling operation. The refrigerant gas cannot be recovered during heating operation.

During winter, or if the temperature sensor prevents cooling opera- tion, perform “forced cooling operation.”

Pump-down procedure

(1)Fully close the spindles at the valves on the narrow tube side of tubes A, B, C and D. (Refer to Fig. 22.)

(2)Connect the manifold gauge to the charging port at the valve on the wide tube side of tube D. Purge the air from the charging hose. (Refer to Fig. 23.)

(3)Perform cooling operation or forced cooling operation.

When the pressure at the low-pressure side is 0.05 – 0.1 MPaG (0.5 – 1 kg/cm2G), fully close the spindles at the valves on the wide tube side of tubes A, B, C, and D, and immediately stop operation. (Refer to Fig. 23.)

In the winter, the outdoor unit may stop after 5 - 10 minutes of operation. This is in order to protect the indoor unit heat exchanger from freezing and does not indicate a problem.

(4)Disconnect the manifold gauge and the inter-unit tubes, and attach the caps and flare nuts. At this point, pump-down is com- pleted. (If the caps and flare nuts are not reattached, there is the danger of gas leakage.) (Refer to Fig. 24.)

If pump-down is not possible

If the air conditioner cannot be operated because of a malfunction or other cause, use a refrigerant recovery device to recover the refrigerant.

 

Close

 

D

Narrow tube side

Close

 

C

 

Close

 

B

Charging port

Close

 

 

A

 

Fig. 22

 

D

Wide tube side

C

 

 

B

 

A

Charging hose

Manifold gauge

 

 

Fig. 23

Cap

 

Cap

After disconnecting

 

 

the inter-unit tubes,

Cap

attach the flare nuts

with flare bonnets.

Cap

 

Fig. 24

21

Image 107
Contents DC Inverter MULTI-SYSTEM AIR Conditioner Safety Precautions Prohibit Table of Contents Appendix a Semi-Concealed Type Wall Mounted TypeOperating Range Duct Less Type Rated Unit SpecificationsOutdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NKU ×Indoor Unit Outdoor Unit208V CU-4KS24NBU BTU/h/W Compressor Locked Rotor Amperes 20,600 CU-4KS31NBU Indoor Unit CS-MKS9NKU 4units Outdoor Unit CU-4KS31NBU 1unit 24,200 Outdoor Unit Major Component SpecificationsOutdoor Unit CU-4KS24NBU Outdoor Unit CU-4KS31NBU CU-3KS19NBU CU-4KS24NBU CU-4KS31NBU Other Component SpecificationsDimensional Data Unit inchmm 852-0-0010-20500-0 Unit inchmm 852-0-0010-20600-0 Outdoor unit Refrigerant Flow DiagramInsulation of Refrigerant Tubing Indoor unitIndoor unit Outdoor unit 1/4 Strainer Header Sub Main Compressor Accumulator Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS7NKU × Temperature ChartsTemperature Charts CU-3KS19NBU Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NKU × Cooling CharacteristicsOutdoor Unit CU-3KS19NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-KS18NB4UW × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS7NKU × Temperature Charts CU-4KS24NBUOutdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS31NBU Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-KS18NB4UW × Indoor Outdoor Cooling CapacityCS-MKS12NB4U × Power Supply 230V Single Phase 60Hz Cooling CapacityCS-MKS9NKU × CS-KS18NB4UW + CS-MKS12NB4U + CS-MKS12NB4U 30,600 BTU/h CS-MKS9NB4U × Cooling Capacity Low Ambient 15,180 18,570 19,250 25,420 19,410 19,360 24,830 19,520 24,260 30,760 22,560 28,790 22,730 Outdoor Unit CU-3KS19NBU 8FA2-5251-11800-1 Electric Wiring DiagramsOutdoor Unit CU-4KS24NBU 8FA2-5251-11600-1 Outdoor Unit CU-4KS31NBU 8FA2-5251-11400-1 Explanation of Functions FunctionsCool DRY Fluctuation fanLow Ambient Cooling Operation Automatic frequency control Protective FunctionsCurrent Control Description of functionCurrent control Compressor Temperature ControlLow Start Current Precautions before Performing Inspection or Repair Troubleshooting Before Calling for ServiceDisplay of the Error Monitor Lamps Trouble Diagnosis by Error Monitor LampsLocation of the Error Monitor Lamps Checking the outdoor unit Work procedure Check items unit operationChecking the Outdoor System Trouble Diagnosis of Each Part Problems of Each Part and Inspection PointsCompressor Inspection Points for Each PartOutdoor control circuit board FuseCU-3KS19NBU MV0 MV1 MV2 CU-4KS24NBU MV3 CU-4KS31NBU Electric expansion valveRefrigerant gas pressure Branch tubing temperature sensorBreaker Trouble Diagnosis of Fan Motor Diagnostic procedureDiagnostic results Remedy for symptom 3 toComponents mixing proportions Characteristics of New Refrigerant R410AWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorR410A from changing Amount in the charging cylinder is less than 20%Example To prevent the compositionRecharging Case Refrigerant is LeakingWelding leaking points Use of Existing Units When Tubes are ExtendedCharging Additional Refrigerant Retro-Fitting Existing Systems852-6-4190-581-00-1 For Outdoor Unit ContentsPlease Read Before Starting ‡ 8VHWKHIODUHPHWKRGIRUFRQQHFWLQJWXELQJ Fins of the outdoor unit. You may get injuredGeneral For ceiling-mounted cassette units Installation Site SelectionFor wall-mounted units H1, H2, H3, H4 Connecting indoor unit for CU-4KS24NBU Connecting Indoor UnitsConnecting indoor unit for CU-3KS19NBU 815.88mm Locally purchased Connecting indoor unit for CU-4KS31NBU CS-MKS24NKU Back Baffle Plate for the Outdoor UnitIt is recommended to use baffle plates FrontAir Discharge Baffle Air Intake BafflePrecautions for installation CU-4KS31NBU Outer Dimensions of Outdoor UnitCU-3KS19NBU CU-4KS24NBUNever install only a single indoor unit Diagram of Outdoor Unit InstallationUse of the Flaring Method Installation ProcessFlaring Procedure with a Flare Tool Tubing Connections To 0.5 mm Adjust so that the amount of tube For ceiling-mounted cassette units Insulation of Refrigerant TubingTo prevent heat loss and wet floors due to dripping of con  For wall-mounted units Air Purging with a Vacuum Pump for Test Run Finishing the InstallationAir Purging Adapter manual, and use the adapter correctly External diameter of service port R410A 5/16If pump-down is not possible What is pump-down?Pump-down procedure  Pump DownRecommended Wire Length and Diameter Wiring InstructionsGeneral Precautions on Wiring Disconnect switch may be required by national or local codes For Indoor Unit How to connect wiring to the terminalFor Outdoor Unit  For solid core wiring or F-cable  For stranded wiringIndoor unit C Wiring Instructions for the Outdoor UnitIndoor unit D Indoor unit BPerforming a test run Checking tubing and wiringTest Run Installation Check Sheet Connecting a Home Automation DeviceDC1111-0