Panasonic CU-4KS31NBU Case of Compressor Malfunction, Procedure for Replacing Compressor

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9-5. In Case of Compressor Malfunction

CAUTION

Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible.

Use only the tools indicated exclusively for R410A. See "9-3. Tools Specifically for R410A."

9-5-1. Procedure for Replacing Compressor

(1) Recovering refrigerant

Any remaining refrigerant inside the unit should not be released to the atmosphere, but recovered using the refrigerant recovery unit for R410A.

Do not reuse the recovered refrigerant, since it will contain impurities.

(1)Recover refrigerant

OK

(2) Replacing Compressor

Soon after removing seals of both discharge and suction tubes of the new compressor, replace it quickly.

(3) Checking for sealing

Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas.

(4) Evacuation

Use a solenoid valve-installed vacuum pump so that even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back.

The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly.

When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg.

(2)Replace compressor

OK

(3)Check for sealing

OK

(4)Evacuation

OK

(5) Recharge

Standard time for evacuation

Length of tubing

Less than 33 ft. (10 m)

More than 33 ft. (10 m)

 

 

 

Evacuation time

More than 10 minutes

More than 15 minutes

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Contents DC Inverter MULTI-SYSTEM AIR Conditioner Safety Precautions Prohibit Table of Contents Appendix a Wall Mounted Type Semi-Concealed TypeOperating Range Indoor Unit CS-MKS9NKU × Unit SpecificationsOutdoor Unit CU-3KS19NBU Duct Less Type RatedOutdoor Unit Indoor Unit208V CU-4KS24NBU BTU/h/W Compressor Locked Rotor Amperes 20,600 CU-4KS31NBU Indoor Unit CS-MKS9NKU 4units Outdoor Unit CU-4KS31NBU 1unit 24,200 Major Component Specifications Outdoor UnitOutdoor Unit CU-4KS24NBU Outdoor Unit CU-4KS31NBU Other Component Specifications CU-3KS19NBU CU-4KS24NBU CU-4KS31NBUDimensional Data Unit inchmm 852-0-0010-20500-0 Unit inchmm 852-0-0010-20600-0 Indoor unit Refrigerant Flow DiagramInsulation of Refrigerant Tubing Outdoor unitIndoor unit Outdoor unit 1/4 Strainer Header Sub Main Compressor Accumulator Temperature Charts CU-3KS19NBU Temperature ChartsOutdoor Unit CU-3KS19NBU Indoor Unit CS-MKS7NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NKU × Cooling Characteristics Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NKU ×Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-3KS19NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS24NBU Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS7NKU ×Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS24NBU Indoor Unit CS-KS18NB4UW × Temperature Charts CU-4KS31NBU Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS18NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS24NKU × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS9NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NB4U × Outdoor Unit CU-4KS31NBU Indoor Unit CS-KS18NB4UW × Cooling Capacity Indoor OutdoorPower Supply 230V Single Phase 60Hz Cooling Capacity CS-MKS12NB4U ×CS-MKS9NKU × CS-KS18NB4UW + CS-MKS12NB4U + CS-MKS12NB4U 30,600 BTU/h CS-MKS9NB4U × Cooling Capacity Low Ambient 15,180 18,570 19,250 25,420 19,410 19,360 24,830 19,520 24,260 30,760 22,560 28,790 22,730 Electric Wiring Diagrams Outdoor Unit CU-3KS19NBU 8FA2-5251-11800-1Outdoor Unit CU-4KS24NBU 8FA2-5251-11600-1 Outdoor Unit CU-4KS31NBU 8FA2-5251-11400-1 Functions Explanation of FunctionsCool Fluctuation fan DRYLow Ambient Cooling Operation Description of function Protective FunctionsCurrent Control Automatic frequency controlLow Start Current Compressor Temperature ControlCurrent control Troubleshooting Before Calling for Service Precautions before Performing Inspection or RepairLocation of the Error Monitor Lamps Trouble Diagnosis by Error Monitor LampsDisplay of the Error Monitor Lamps Checking the Outdoor System Work procedure Check items unit operationChecking the outdoor unit Problems of Each Part and Inspection Points Trouble Diagnosis of Each PartFuse Inspection Points for Each PartOutdoor control circuit board CompressorElectric expansion valve CU-3KS19NBU MV0 MV1 MV2 CU-4KS24NBU MV3 CU-4KS31NBUBreaker Branch tubing temperature sensorRefrigerant gas pressure Remedy for symptom 3 to Diagnostic procedureDiagnostic results Trouble Diagnosis of Fan MotorCharacteristics Characteristics of New Refrigerant R410AWhat is New Refrigerant R410A? Components mixing proportionsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionTo prevent the composition Amount in the charging cylinder is less than 20%Example R410A from changingWelding leaking points Case Refrigerant is LeakingRecharging Retro-Fitting Existing Systems When Tubes are ExtendedCharging Additional Refrigerant Use of Existing Units852-6-4190-581-00-1 Contents For Outdoor UnitPlease Read Before Starting Fins of the outdoor unit. You may get injured ‡ 8VHWKHIODUHPHWKRGIRUFRQQHFWLQJWXELQJGeneral For wall-mounted units Installation Site SelectionFor ceiling-mounted cassette units H1, H2, H3, H4 Connecting indoor unit for CU-3KS19NBU Connecting Indoor UnitsConnecting indoor unit for CU-4KS24NBU 815.88mm Locally purchased Connecting indoor unit for CU-4KS31NBU CS-MKS24NKU Front Baffle Plate for the Outdoor UnitIt is recommended to use baffle plates BackAir Intake Baffle Air Discharge BafflePrecautions for installation CU-4KS24NBU Outer Dimensions of Outdoor UnitCU-3KS19NBU CU-4KS31NBUDiagram of Outdoor Unit Installation Never install only a single indoor unitFlaring Procedure with a Flare Tool Installation ProcessUse of the Flaring Method To 0.5 mm Adjust so that the amount of tube Tubing Connections For wall-mounted units Insulation of Refrigerant TubingTo prevent heat loss and wet floors due to dripping of con  For ceiling-mounted cassette unitsAir Purging Finishing the Installation Air Purging with a Vacuum Pump for Test Run External diameter of service port R410A 5/16 Adapter manual, and use the adapter correctly Pump Down What is pump-down?Pump-down procedure If pump-down is not possibleGeneral Precautions on Wiring Wiring InstructionsRecommended Wire Length and Diameter Disconnect switch may be required by national or local codes  For stranded wiring How to connect wiring to the terminalFor Outdoor Unit  For solid core wiring or F-cable For Indoor UnitIndoor unit B Wiring Instructions for the Outdoor UnitIndoor unit D Indoor unit CTest Run Checking tubing and wiringPerforming a test run Connecting a Home Automation Device Installation Check SheetDC1111-0