Multiquip J-SERIES manual SERIESTROWEL- Rules for Safe Operation, Safety

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J-SERIESTROWEL— RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the J-Series walk-behind power trowel.

SAFETY

DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate the trowel without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate the trowel under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacture does not assume responsibility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the trowel for loosened threads or bolts before starting.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the trowel.

HighTemperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot! components can cause serious burns.

The engine of this trowel requires an adequate free flow of cooling air. NEVER operate the trowel (except electric models)

in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the trowel's engine and may cause injury to people. Remember the trowel's engine gives off DEADLY carbon monoxide gas.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.

NEVER smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot! engine.

NEVER operate the trowel in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

PAGE 10 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)

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Contents Series Page Page SERIESTROWEL-TABLE of Contents Best Deal! Order via Internet Dealers Only SERIESTROWEL- Parts Ordering ProceduresOrder via Fax Dealers Only SERIESTROWEL-TRAINING Checklist SERIESTROWEL- Daily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSeries TROWEL- Safety Message Alert Symbols Foryour Safety and the Safety of OthersSeries TROWEL- Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardSafety SERIESTROWEL- Rules for Safe OperationSERIESTROWEL- Rules for Safe Operation Maintenance SafetyEmergencies SERIESTROWEL- Operation and Safety Decals Machine Safety DecalsSERIESTROWEL- Specifications Trowel SideViewSERIESTROWEL- Specifications Engines & Electric Motor Specifications Engines & Electric MotorSERIESTROWEL- General Information SERIESTROWEL- Controls and Components Series Walk-Behind TrowelsSERIESTROWEL- Controls and Components Guard Ring- NEVER! put hands or feet inside guard ringSERIESTROWEL- Basic Engine Engine Controls and ComponentsAssembly and Installation Seriestrowel Assembly and InstallationHandleTube Installation All Models Pre-load Adjustment Quick Pitch Models Only Seriestrowel Assembly and InstallationThrottle Cable Installation Honda Engine Throttle Wire Hook Safety KillWireBefore Starting SERIESTROWEL- PRE-INSPECTIONEngine Oil Check SERIESTROWEL- PRE-INSPECTION Lifting Bale Option Seriestrowel Initial START-UP Gasoline EngineLifting theTrowel Onto a Slab Auxiliary Lifting Tube Starting the Engine Honda engineCentrifugal Kill Switch Seriestrowel Initial START-UP Gasoline EngineSeriestrowel Initial START-UP Electric Motor Extension CablePitchingThe Blades Quick Pitch Handle Quick Pitch T- Handle Standard HandleSeriestrowel Operation Maneuvering The TrowelClip-On Float Blades Optional Combo BladesSeriestrowel Options Trowel Arm Adjustment ToolGrinding Attachments Daily 8-10 Hours Seriestrowel MaintenanceTrowel Arm adjustment Procedure Monthly 200-300 HoursSpider Removal Seriestrowel MaintenanceTrowel Arm Removal Bronze Bushings Trowel Blade Removal Trowel Arm Flatness TestTrowel Arm Adjustment Re-AssemblyHand Clutch Adjustment TestingChanging a Blade Seriestrowel Troubleshooting Trowel TroubleshootingSeriestrowel Troubleshooting Trowel Seriestrowel Troubleshooting Engine Troubleshooting EnginePage Seriestrowel Explanation of Codes in Remarks Column QTY. ColumnSeries Trowel Suggested Spare Parts To 3 UnitsSeriestrowel Nameplate and Decals Seriestrowel Nameplate and Decals Part Name QTY RemarksSeriestrowel Standard Handle Assy Handle Grip Seriestrowel Quick Pitch Handle Assy Quick Pitch Trigger Seriestrowel -THRUST Bearing KIT Assy Wear Ring Seriestrowel 3 and 4-BLADE Spider Assy Part NO. Part Name Seriestrowel Gearbox and Engine Mounts Assy Gear Case Seriestrowel ENGINES, 5.0 HP HONDA,4.6 HP ROBIN, 3&5 HPB&S Part Name Seriestrowel Hand Clutch ASSY. S/N LJ42036 and below Hand Clutch ASSY.-S/N LJ42036 and below Series Trowel Hand Clutch ASSY. S/N LJ42037 and Above Part Name QTY Seriestrowel Electric Motor Assy Electric Motor 2HP Seriestrowel Guard Ring Assy Guard Ring Assy Seriestrowel Blades & Adjustment Fixture Assy Guard Ring Seriestrowel Lifting Bale ASSY. Option Lock Washer 3/8 Honda GX160K1QA2 Engine Cylinder Head Assy GUIDE, IN. Valve Over Size Honda GX160K1QA2 Engine Cylinder Barrel Assy WEIGHT, Governor Honda GX160K1QA2 Engine Crankcase Cover Assy Gasket Case Cover Honda GX160K1QA2 Engine Crankshaft Assy 13310ZE1601 Honda GX160K1QA2 Engine Piston Rings Assy Piston Rings Assy Honda GX160K1QA2 Engine Camshaft Assy ROD, Push Honda GX160K1QA2 Engine Recoil Starter Assy REEL, Recoil Starter Honda GX160K1QA2 Engine FAN Cover Assy PLATE, Sidestd Honda GX160K1QA2 Engine Carburetor Assy Gasket SET Honda GX160K1QA2 Engine AIR Cleaner OIL Bath Assy Gasket Elbow Honda GX160K1 Engine Muffler Assy Muffler Comp Honda GX160K1QA2 Engine Fueltank Assy RUBBER, Supporter Honda GX160K1QA2 Engine Flywheel Assy FAN, Cooling Honda GX160K1QA2 Engine Ignition Coil Assy Coil ASSY., Ignition Honda GX160K1QA2 Engine Control Assy ARM, Governor Honda GX160K1QA2 Engine Label Assy EMBLEM, Internal Page Honda GX160K1QA2 Engine Gasket KIT Assy Gasket KIT AssyTerms and Conditions of Sale Parts Page HERE’S HOW to GET Help