Multiquip J-SERIES manual SERIESTROWEL-TABLE of Contents

Page 4

J-SERIESTROWEL—TABLE OF CONTENTS

Here's How To Get Help	3
Table Of Contents	4
Parts Ordering Procedures	5
Training Checklist	6
Daily Pre-Operation Checklist	7
Safety Message Alert Symbols	8-9
Rules For Safe Operation	10-11
Operation And Safety Decals	12
Specifications (Trowel)	12
Specifications (Engines & Electric Motor)	14
Specifications (Trowel Weights)	14
General Information	15
MQ WHITEMAN — J-SERIES TROWEL
Controls and Components	16-17
Basic Engine	18
Assembly and Installation	19-21
Pre-Inspection	22-23
Initial Start-Up (Gasoline Engine)	24-25
Initial Start-Up (Electric Motor)	26
Operation	27-28
Options	29-30
Maintenance	31-35
Troubleshooting (Trowel)	36-37
Troubleshooting (Engine)	38
Explanation of Codes in Remarks Column	40
Suggested Spare Parts	41
Nameplate and Decals	42-43
Standard Handle Assembly	44-45
Quick Pitch™ Handle Assembly	46-47
Thrust Bearing Kit Assembly	48-49
3 and 4 Blade spider Assembly	50-51
Gearbox and Engine Mounts Assembly	52-53
Engines, Honda, Robin, & Briggs & Stratton	54-55
Hand Clutch Assembly S/N LJ42036 Above	56-57
Hand Clutch Assembly S/N LJ42037 Below	58-59
Electric Motor Assembly	60-61
Guard Ring Assembly	62-63
Blades and Adjustment Fixture Assembly	64-65
Lifting Bale Assembly	66-67

HONDAGX160K1QA2ENGINE
Cylinder Head Assembly	68-69
Cylinder Barrel Assembly	70-71
Crankcase Cover Assembly	72-73
Crankshaft Assembly	74-75
Piston Rings Assembly	76-77
Camshaft Assembly	78-79
Recol Starter Assembly	80-81
Fan Cover Assembly	82-83
Carburetor Assembly	84-85
Air Cleaner (Oil Bath ) Assembly	86-87
Muffler Assembly	88-89
Fuel Tank Assembly	90-91
Flywheel Assembly	92-93
Ignition Coil Assembly	94-95
Control Assembly	96-97
Labels Assembly	98-99
Gasket Kit Assembly	101
Terms and Conditions of Sale — Parts	102

NOTE

Specification and part number are subject to change without notice.

PAGE 4 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)

Image 4

Contents Series Page Page SERIESTROWEL-TABLE of Contents Best Deal! Order via Internet Dealers Only SERIESTROWEL- Parts Ordering ProceduresOrder via Fax Dealers Only SERIESTROWEL-TRAINING Checklist SERIESTROWEL- Daily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSeries TROWEL- Safety Message Alert Symbols Foryour Safety and the Safety of OthersSeries TROWEL- Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardSafety SERIESTROWEL- Rules for Safe OperationSERIESTROWEL- Rules for Safe Operation Maintenance SafetyEmergencies SERIESTROWEL- Operation and Safety Decals Machine Safety DecalsSERIESTROWEL- Specifications Trowel SideViewSERIESTROWEL- Specifications Engines & Electric Motor Specifications Engines & Electric MotorSERIESTROWEL- General Information SERIESTROWEL- Controls and Components Series Walk-Behind TrowelsSERIESTROWEL- Controls and Components Guard Ring- NEVER! put hands or feet inside guard ringSERIESTROWEL- Basic Engine Engine Controls and ComponentsAssembly and Installation Seriestrowel Assembly and InstallationHandleTube Installation All Models Pre-load Adjustment Quick Pitch Models Only Seriestrowel Assembly and InstallationThrottle Cable Installation Honda Engine Throttle Wire Hook Safety KillWireBefore Starting SERIESTROWEL- PRE-INSPECTIONEngine Oil Check SERIESTROWEL- PRE-INSPECTION Seriestrowel Initial START-UP Gasoline Engine Lifting theTrowel Onto a Slab Auxiliary Lifting TubeLifting Bale Option Starting the Engine Honda engineCentrifugal Kill Switch Seriestrowel Initial START-UP Gasoline EngineSeriestrowel Initial START-UP Electric Motor Extension CablePitchingThe Blades Quick Pitch Handle Quick Pitch T- Handle Standard HandleSeriestrowel Operation Maneuvering The TrowelClip-On Float Blades Optional Combo BladesSeriestrowel Options Trowel Arm Adjustment ToolGrinding Attachments Seriestrowel Maintenance Trowel Arm adjustment ProcedureDaily 8-10 Hours Monthly 200-300 HoursSpider Removal Seriestrowel MaintenanceTrowel Arm Removal Bronze Bushings Trowel Blade Removal Trowel Arm Flatness TestTrowel Arm Adjustment Re-AssemblyHand Clutch Adjustment TestingChanging a Blade Seriestrowel Troubleshooting Trowel TroubleshootingSeriestrowel Troubleshooting Trowel Seriestrowel Troubleshooting Engine Troubleshooting EnginePage Seriestrowel Explanation of Codes in Remarks Column QTY. ColumnSeries Trowel Suggested Spare Parts To 3 UnitsSeriestrowel Nameplate and Decals Seriestrowel Nameplate and Decals Part Name QTY RemarksSeriestrowel Standard Handle Assy Handle Grip Seriestrowel Quick Pitch Handle Assy Quick Pitch Trigger Seriestrowel -THRUST Bearing KIT Assy Wear Ring Seriestrowel 3 and 4-BLADE Spider Assy Part NO. Part Name Seriestrowel Gearbox and Engine Mounts Assy Gear Case Seriestrowel ENGINES, 5.0 HP HONDA,4.6 HP ROBIN, 3&5 HPB&S Part Name Seriestrowel Hand Clutch ASSY. S/N LJ42036 and below Hand Clutch ASSY.-S/N LJ42036 and below Series Trowel Hand Clutch ASSY. S/N LJ42037 and Above Part Name QTY Seriestrowel Electric Motor Assy Electric Motor 2HP Seriestrowel Guard Ring Assy Guard Ring Assy Seriestrowel Blades & Adjustment Fixture Assy Guard Ring Seriestrowel Lifting Bale ASSY. Option Lock Washer 3/8 Honda GX160K1QA2 Engine Cylinder Head Assy GUIDE, IN. Valve Over Size Honda GX160K1QA2 Engine Cylinder Barrel Assy WEIGHT, Governor Honda GX160K1QA2 Engine Crankcase Cover Assy Gasket Case Cover Honda GX160K1QA2 Engine Crankshaft Assy 13310ZE1601 Honda GX160K1QA2 Engine Piston Rings Assy Piston Rings Assy Honda GX160K1QA2 Engine Camshaft Assy ROD, Push Honda GX160K1QA2 Engine Recoil Starter Assy REEL, Recoil Starter Honda GX160K1QA2 Engine FAN Cover Assy PLATE, Sidestd Honda GX160K1QA2 Engine Carburetor Assy Gasket SET Honda GX160K1QA2 Engine AIR Cleaner OIL Bath Assy Gasket Elbow Honda GX160K1 Engine Muffler Assy Muffler Comp Honda GX160K1QA2 Engine Fueltank Assy RUBBER, Supporter Honda GX160K1QA2 Engine Flywheel Assy FAN, Cooling Honda GX160K1QA2 Engine Ignition Coil Assy Coil ASSY., Ignition Honda GX160K1QA2 Engine Control Assy ARM, Governor Honda GX160K1QA2 Engine Label Assy EMBLEM, Internal Page Honda GX160K1QA2 Engine Gasket KIT Assy Gasket KIT AssyTerms and Conditions of Sale Parts Page HERE’S HOW to GET Help