Siemens SIMATICS PCS7 brochure Modbus telecontrol protocol

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© Siemens AG 2011

Modbus telecontrol protocol

The Modbus telecommunication protocol is suitable for the integration of existing units with a Modbus infrastructure into the SIMATIC PCS 7 process control system.

Telecontrol communication for control and monitoring of widely distributed outstations (RTUs) from a control center in SIMATIC PCS 7 is possible with this protocol via both serial and TCP/IP communication links.

The control center, represented by the SIMATIC PCS 7 Operator System with SIMATIC PCS 7 TeleControl, is the Modbus master. SIMATIC S7 controllers (SIMATIC ET 200S with integral CPU, SIMATIC S7-300/S7-300F, and SIMATIC S7-400/S7-400F) as well as third-party RTUs with a suitable Modbus interface can be used as outstations (Modbus slaves).

The SIPLUS RIC range includes low-cost bundles for out- stations with Modbus telecontrol protocol (serial or TCP/IP), based on SIMATIC ET 200S with integral CPU and SIMATIC

S7-300. These usually comprise:

CPU

Interface/communication module (if necessary)

Memory card

CD with library and registration code.

In addition, further material is required to establish

the telecommunication links, e.g. TCP/IP converters – serial, dedicated line modems, media converters, TCP/IP routers, switches, cables etc.

The Modbus telecontrol protocol can be used to implement telecontrol networks based on point-to-point and multi-point topologies, both serial and TCP/IP. The following media can be used for this:

Classic WAN media

Dedicated line via modem, e.g. SINAUT MD2

Dedicated line over fiber-optic cables

Private wireless networks

TCP/IP-based WAN media

Ethernet networks, e.g. SCALANCE X with fiber-optic cables

Industrial Wireless LAN with SCALANCE W

Public networks and the Internet using DSL and/or GPRS

To permit redundant data transmission, outstations can be connected to the control center in the SIMATIC PCS 7 process control system over two paths. Two operating modes are available:

Load sharing: parallel utilization of both paths

Master/standby: only one path is active, the other is passive

TCP/IP WAN router

SCALANCE

X101-1LD

Fiber-optic cable

SCALANCE

X101-1LD

SIMATIC S7-400 with CP 443 and software library (Modbus slave)

Control center

Modbus master

TCP/IP to serial converter

SINAUT

MD2

 

 

 

 

SINAUT

 

 

 

 

SINAUT

 

 

 

 

MD2

 

 

 

 

MD2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIPLUS RIC bundle

SIPLUS RIC bundle

with SIMATIC ET 200S

with SIMATIC S7-300

(Modbus slave)

(Modbus slave)

Point-to- point

Multi-point

G_PCS7_XX_00273

Modbus - example of serial and TCP/IP telecontrol connections (multi-point/point-to-point topologies)

26Modbus telecontrol protocol

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Contents Simatic PCS Totally Integrated Automation Totally Integrated AutomationContents Automation of widely spread process plants Simatic PCS 7 TeleControlProcess control system with integral telecontrol center Simatic PCS 7 TeleControlWater industry Typical application areasOil and gas industries Integration in process control Engineering Simatic PCS 7 TeleControl system architectureSystem overview Communication with the outstations remote terminal unitsSimatic S7-400/S7-400F controllers Outstations remote terminal unitsSimatic S7-300/S7-300F controllers Spectrum of outstations and integration versions Media versions TopologiesBasic topologies Combinations of basic topologies and media versionsSingle-user and multi-user systems Simatic PCS 7 TeleControl system componentsPCS 7 TeleControl Operator System Dual-channel operationLong-term archiving and logging Simatic PCS 7 TeleControl blocks PCS 7 TeleControl engineering stationData Base Automation DBA RTU Medium Simatic S7-300/S7-300F controller Remote terminal unitsPossible tele Information points RTU Large Simatic S7-400/S7-400F controllerTelecontrol protocols General/elementary telecontrol functionsSinaut ST7 telecontrol protocol Sinaut ST7 telecontrol protocolClassic WAN media Range without repeaters exampleTCP/IP-based WAN media Redundant transmission pathSpecial characteristics Sinaut ST7 communication Technological configuration with Simatic water libraryOperating modes DNP3 telecontrol protocol 20 DNP3 telecontrol protocolDNP3 telecontrol protocol ScalanceSpecial characteristics of DNP3 communication 22 DNP3 telecontrol protocol IEC 870-5-101/IEC 870-5-104 telecontrol protocol IEC 870-5-101/IEC 870-5-104 telecontrol protocolClassic WAN media IEC 870-5-101 telecontrol protocol TCP/IP-based WAN media IEC 870-5-104 telecontrol protocolRTU ET 200S Modbus telecontrol protocol Modbus telecontrol protocolRedundancy RedundancyIncreasing the plant availability Units with Modbus communication MigrationMigration of existing telecontrol systems Third-party stationsLinking of Siprotec or third-party protection equipment Integration of third-party stations with OPCSinaut LSX systems High system availability resulting from redundancy Application examplesUniform automation of all stations in the gas network Application examplesReporting and archiving in compliance with Cost-effective RTUs exactly matched to the respective unitAdditional information