Siemens SIMATICS PCS7 Outstations remote terminal units, Simatic S7-300/S7-300F controllers

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© Siemens AG 2011

The serial RTU link is possible at low cost via the following components which can be connected directly to the PCS 7 TeleControl OS (single station or server):

SINAUT TIM communication modules (SINAUT ST7 telecontrol protocol)

TCP/IP converters – serial

(DNP3, Modbus, IEC 870-5-101 telecontrol protocols) Devices from MOXA or Lantronix can be used as serial TCP/IP converters.

By means of Ethernet TCP/IP, the RTUs can be connected di- rectly or via TCP/IP WAN routers to the SIMATIC PCS 7 system bus (SINAUT ST7, DNP3, Modbus, IEC 870-5-104 telecontrol protocols). When using the SINAUT ST7 telecontrol protocol, the SINAUT TIM communication module can be used in addi- tion to the TCP/IP WAN router or as an alternative.

Outstations (remote terminal units)

Since the requirements of the widely distributed units with re- gard to scope and performance of the automation functions are usually in the low to mid range, controllers with minimum dimensioning are normally used as RTUs.

SIMATIC PCS 7 TeleControl particularly supports the following types of RTU for distributed automation on site:

Controllers integrated in SIMATIC ET 200S (Modbus, IEC 870-5-101/104 telecontrol protocols)

SIMATIC S7-300/S7-300F controllers

(SINAUT ST7, DNP3, Modbus, IEC 870-5-101/104 telecon- trol protocols)

SIMATIC S7-400/S7-400F controllers

(SINAUT ST7, DNP3, Modbus, IEC 870-5-101/104 telecon- trol protocols)

Telecontrol communication over the wide area network is largely determined by the communication infrastructure which already exists. Various transmission media such as dedicated line, analog or digital telephone networks, wireless networks (GSM or private), DSL or GPRS can also be combined with each other.

SIMATIC S7-400H/S7-400FH redundant controllers (IEC 870-5-101/104 and DNP3 telecontrol protocols)

In addition to these, appropriate third-party RTUs can also be connected to the telecontrol center in SIMATIC PCS 7 by means of the DNP3, Modbus, IEC 870-5-101/104 telecontrol protocols.

SIMATIC PCS 7 TeleControl cannot only integrate newly config- ured RTUs into SIMATIC PCS 7, it can also migrate units which already exist outdoors by means of DNP3, IEC 870-5-101/104, Modbus or EDC drivers. The Data Base Automation (DBA) soft- ware substantially facilitates project-specific adaptation of the system and importing of existing configurations during migra- tion. Extensions can be added during plant operation if neces- sary.

SIMATIC PCS 7 TeleControl system architecture 7

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Contents Simatic PCS Totally Integrated Automation Totally Integrated AutomationContents Simatic PCS 7 TeleControl Simatic PCS 7 TeleControl Process control system with integral telecontrol center Automation of widely spread process plantsOil and gas industries Typical application areasWater industry Communication with the outstations remote terminal units Simatic PCS 7 TeleControl system architectureSystem overview Integration in process control EngineeringSimatic S7-300/S7-300F controllers Outstations remote terminal unitsSimatic S7-400/S7-400F controllers Spectrum of outstations and integration versions Combinations of basic topologies and media versions TopologiesBasic topologies Media versionsDual-channel operation Simatic PCS 7 TeleControl system componentsPCS 7 TeleControl Operator System Single-user and multi-user systemsLong-term archiving and logging Data Base Automation DBA PCS 7 TeleControl engineering stationSimatic PCS 7 TeleControl blocks RTU Large Simatic S7-400/S7-400F controller Remote terminal unitsPossible tele Information points RTU Medium Simatic S7-300/S7-300F controllerGeneral/elementary telecontrol functions Telecontrol protocolsSinaut ST7 telecontrol protocol Sinaut ST7 telecontrol protocolRange without repeaters example Classic WAN mediaRedundant transmission path TCP/IP-based WAN mediaTechnological configuration with Simatic water library Special characteristics Sinaut ST7 communicationOperating modes 20 DNP3 telecontrol protocol DNP3 telecontrol protocolScalance DNP3 telecontrol protocol22 DNP3 telecontrol protocol Special characteristics of DNP3 communicationIEC 870-5-101/IEC 870-5-104 telecontrol protocol IEC 870-5-101/IEC 870-5-104 telecontrol protocolTCP/IP-based WAN media IEC 870-5-104 telecontrol protocol Classic WAN media IEC 870-5-101 telecontrol protocolRTU ET 200S Modbus telecontrol protocol Modbus telecontrol protocolIncreasing the plant availability RedundancyRedundancy Third-party stations MigrationMigration of existing telecontrol systems Units with Modbus communicationSinaut LSX systems Integration of third-party stations with OPCLinking of Siprotec or third-party protection equipment Application examples Application examplesUniform automation of all stations in the gas network High system availability resulting from redundancyCost-effective RTUs exactly matched to the respective unit Reporting and archiving in compliance withAdditional information