Siemens SIMATICS PCS7 Application examples, Uniform automation of all stations in the gas network

Page 30

© Siemens AG 2011

Application examples

Automation of a gas pipeline with block valve and metering stations

Uniform automation of all stations in the gas network

SIMATIC PCS 7 process control system for compressor and pressure reducing stations

SIMATIC PCS 7 TeleControl with SINAUT telecontrol tech- nology on the basis of S7-300/S7-400 controllers for block valve and metering stations

Combination of process control at one operator station (SIMATIC PCS 7 OS client)

Compliant process control with uniform faceplates, alarms, trends etc.

High system availability resulting from redundancy

Redundant pair of SIMATIC PCS 7 OS servers

Redundant pair of SIMATIC PCS 7 TeleControl OS servers

Ring topology with redundant media

Integral safety technology for emergency shutdown (ESD)

 

ESD is integrated homogenously into the automation plant

 

(compressor and relief stations):

 

• Redundant safety-related controllers

 

• Redundant PROFIBUS with PROFIsafe

 

• ET 200M with F modules

SIMATIC PCS 7

 

 

 

 

SIMATIC PCS 7 clients

 

 

 

 

 

Engineering

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Station

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Industrial Ethernet

SIMATIC PCS 7

FH controller

PCS 7 TeleControl OS server (redundant)

approx. 800 I/Os

Safety ESD

 

PROFIBUS

Compressor station

 

Pipeline

Metering stations

S7-400 controller

approx. 100 I/Os

SINAUT TIM

Local station

RTU S7-300 incl.

SINAUT TIM

approx. 30 I/Os

Block valve stations

Pipeline

SIMATIC PCS 7 client

SIMATIC PCS 7 server (redundant)

SIMATIC PCS 7

FH controller

approx. 300 I/Os

Safety

ESD

Pressure reducing station

G_PCS7_XX_00277

System architecture of gas pipeline automation with SIMATIC PCS 7 TeleControl

30Application examples

Image 30
Contents Simatic PCS Totally Integrated Automation Totally Integrated AutomationContents Automation of widely spread process plants Simatic PCS 7 TeleControlProcess control system with integral telecontrol center Simatic PCS 7 TeleControlTypical application areas Oil and gas industriesWater industry Integration in process control Engineering Simatic PCS 7 TeleControl system architectureSystem overview Communication with the outstations remote terminal unitsOutstations remote terminal units Simatic S7-300/S7-300F controllersSimatic S7-400/S7-400F controllers Spectrum of outstations and integration versions Media versions TopologiesBasic topologies Combinations of basic topologies and media versionsSingle-user and multi-user systems Simatic PCS 7 TeleControl system componentsPCS 7 TeleControl Operator System Dual-channel operationLong-term archiving and logging PCS 7 TeleControl engineering station Data Base Automation DBASimatic PCS 7 TeleControl blocks RTU Medium Simatic S7-300/S7-300F controller Remote terminal unitsPossible tele Information points RTU Large Simatic S7-400/S7-400F controllerTelecontrol protocols General/elementary telecontrol functionsSinaut ST7 telecontrol protocol Sinaut ST7 telecontrol protocolClassic WAN media Range without repeaters exampleTCP/IP-based WAN media Redundant transmission pathSpecial characteristics Sinaut ST7 communication Technological configuration with Simatic water libraryOperating modes DNP3 telecontrol protocol 20 DNP3 telecontrol protocolDNP3 telecontrol protocol ScalanceSpecial characteristics of DNP3 communication 22 DNP3 telecontrol protocolIEC 870-5-101/IEC 870-5-104 telecontrol protocol IEC 870-5-101/IEC 870-5-104 telecontrol protocolClassic WAN media IEC 870-5-101 telecontrol protocol TCP/IP-based WAN media IEC 870-5-104 telecontrol protocolRTU ET 200S Modbus telecontrol protocol Modbus telecontrol protocolRedundancy Increasing the plant availabilityRedundancy Units with Modbus communication MigrationMigration of existing telecontrol systems Third-party stationsIntegration of third-party stations with OPC Sinaut LSX systemsLinking of Siprotec or third-party protection equipment High system availability resulting from redundancy Application examplesUniform automation of all stations in the gas network Application examplesReporting and archiving in compliance with Cost-effective RTUs exactly matched to the respective unitAdditional information