Siemens SIMATICS PCS7 Simatic PCS 7 TeleControl, Automation of widely spread process plants

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SIMATIC PCS 7 TeleControl

Process control system with integral telecontrol center

Automation of widely spread process plants

In a number of industries, especially the oil & gas, water & wastewater, power and transportation sectors, plants may sometimes be extremely widely spread. Individual distributed units may even be more than a thousand kilome- ters away from a central unit with a significantly higher degree of automation.

With a gas pipeline, for example, several slide valve and mea- suring stations are distributed between one of the compressor stations at the beginning of the pipeline and the relief station at the end.

A further example is the canal system of a widely branched wastewater network connected to a central sewage treatment plant via pumping stations and stormwater overflow tanks.

In both cases it is necessary to monitor regional units such as stormwater overflow tanks, pumping stations, slide valve stations or measuring stations from a far off control center, or to control them in the context of the complete plant.

Telecontrol systems with which automation functions can be executed from a remote control center over a telecommunica- tion network (wide area network/WAN) are the ideal solution for such tasks.

The automation of a process plant, as described above, is dis- tributed in conventional implementation concepts between heterogeneous system levels. Process control systems (PCS) are normally used for units with a higher degree of automa- tion, e.g. the central sewage treatment plant. On the other hand, the local automation of small units with a low degree of automation (pumping stations, stormwater overflow tanks) is carried out using simple remote terminal units (RTUs) which communicate with their control center by means of a telecon- trol link. To enable global monitoring, all systems of the auto- mation project (PCS and RTU) are integrated in a host network control system.

However, it is far more effective if the telecontrol center for the RTUs is directly integrated into the process control system using SIMATIC PCS 7 TeleControl. In this case, the network control system as a superimposed integration level can be omitted. Uniform process control and totally integrated engi- neering for central and widely distributed units, together with simple and convenient data management, result in high effi- ciency with regard to operation and engineering. Low training and servicing costs are further positive aspects.

4SIMATIC PCS 7 TeleControl

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Contents Simatic PCS Totally Integrated Automation Totally Integrated AutomationContents Simatic PCS 7 TeleControl Process control system with integral telecontrol centerAutomation of widely spread process plants Simatic PCS 7 TeleControlOil and gas industries Typical application areasWater industry Simatic PCS 7 TeleControl system architecture System overviewIntegration in process control Engineering Communication with the outstations remote terminal unitsSimatic S7-300/S7-300F controllers Outstations remote terminal unitsSimatic S7-400/S7-400F controllers Spectrum of outstations and integration versions Topologies Basic topologiesMedia versions Combinations of basic topologies and media versionsSimatic PCS 7 TeleControl system components PCS 7 TeleControl Operator SystemSingle-user and multi-user systems Dual-channel operationLong-term archiving and logging Data Base Automation DBA PCS 7 TeleControl engineering stationSimatic PCS 7 TeleControl blocks Remote terminal units Possible tele Information pointsRTU Medium Simatic S7-300/S7-300F controller RTU Large Simatic S7-400/S7-400F controllerTelecontrol protocols General/elementary telecontrol functionsSinaut ST7 telecontrol protocol Sinaut ST7 telecontrol protocolClassic WAN media Range without repeaters exampleTCP/IP-based WAN media Redundant transmission pathSpecial characteristics Sinaut ST7 communication Technological configuration with Simatic water libraryOperating modes DNP3 telecontrol protocol 20 DNP3 telecontrol protocolDNP3 telecontrol protocol ScalanceSpecial characteristics of DNP3 communication 22 DNP3 telecontrol protocolIEC 870-5-101/IEC 870-5-104 telecontrol protocol IEC 870-5-101/IEC 870-5-104 telecontrol protocolClassic WAN media IEC 870-5-101 telecontrol protocol TCP/IP-based WAN media IEC 870-5-104 telecontrol protocolRTU ET 200S Modbus telecontrol protocol Modbus telecontrol protocolIncreasing the plant availability RedundancyRedundancy Migration Migration of existing telecontrol systemsUnits with Modbus communication Third-party stationsSinaut LSX systems Integration of third-party stations with OPCLinking of Siprotec or third-party protection equipment Application examples Uniform automation of all stations in the gas networkHigh system availability resulting from redundancy Application examplesReporting and archiving in compliance with Cost-effective RTUs exactly matched to the respective unitAdditional information