2nd Ave 7800 Series installation instructions Hold and Fault Message Summary, Prepurge

Page 11

 

 

 

7800 SERIES RELAY MODULES

 

 

 

 

Table 3. Hold and Fault Message Summary (continued).

 

 

 

 

Fault Code

System Failure

 

Recommended Troubleshooting

 

 

 

 

Fault 11

Running Interlock powered at

1.

Check wiring to make sure that interlocks are connected

*Running ILK On*

improper sequence point.

 

properly between terminals 6 and 7. Correct any errors.

 

 

2.

Reset and sequence the relay module.

 

 

3.

If the fault persists, measure the voltage between terminals 6

 

 

 

and G (ground), then terminals 7 and G. If there is line supply

 

 

 

voltage present at terminal 6 when the controller is off, the

 

 

 

controller switch may be bad or is jumpered.

Fault 12

Lockout Interlock powered at

4.

If steps 1 through 3 are correct and there is line supply

*Lockout ILK On*

improper point in sequence.

 

voltage present at terminal 7 when the controller is closed

 

 

 

and the fault persists, check for a welded or jumpered

 

 

 

Running Interlock, Lockout Interlock, or Airflow Switch.

 

 

 

Correct any errors.

Fault 13

Combustion airflow interlock

5.

If steps 1 through 4 are correct and the fault persists, replace

*Airflow Sw. On*

fault during STANDBY.

 

the relay module.

 

 

 

 

Fault 14

High Fire Interlock Switch

1.

Check wiring and correct any errors.

*High Fire Sw.*

failure to close during

2.

Reset and sequence the relay module.

 

PREPURGE.

3.

Use either the manual motor potentiometer to drive the motor

 

 

 

to the High Fire position or use the Run/Test Switch option,

 

 

 

if available. Sequence to Prepurge drive to High Fire and

 

 

 

place in the Test position. Adjust the High Fire Switch while

 

 

 

in this state to make sure that it closes properly.

 

 

4.

Measure the voltage between terminal 19 and G (ground)

 

 

 

while in the Prepurge drive to High Fire state. Line supply

 

 

 

voltage should be present. If not, the switch adjustment is

 

 

 

incorrect and/or the switch is defective and needs replacing.

 

 

5.

Reset and sequence the relay module. If line supply voltage

 

 

 

was present between the High Fire Switch and terminal 19,

 

 

 

and the fault still persists, replace the relay module.

 

 

 

 

Fault 15

Flame sensed when no flame

1.

Check that the flame is not present in the combustion

*Flame Detected*

is expected during

 

chamber; correct any errors.

 

STANDBY.

2.

Make sure that the flame amplifier and flame detector are

 

 

 

compatible.

 

 

3.

Check wiring and correct any errors.

 

 

4.

Remove the flame amplifier and inspect the connections.

 

 

 

Reseat the amplifier.

 

 

5.

Reset and sequence the relay module.

 

 

6.

If the code reappears, replace the amplifier and/or the flame

 

 

 

detector.

 

 

7.

If the fault persists, replace the relay module.

 

 

 

 

Fault 16

No-flame detected during

1.

Measure the flame signal. If one exists, make sure it meet

*Flame-Out Timer*

Pilot Flame Establishing

 

specifications. Make any necessary burner adjustments using

 

Period.

 

manufacturer instructions.

 

 

2.

Make sure that the flame amplifier and flame detector are

 

 

 

compatible.

 

 

3.

If the code reappears, replace the amplifier and/or the flame

 

 

 

detector.

 

 

4.

If the fault persists, replace the relay module.

 

 

 

 

Fault 17

Main flame failure during RUN

1.

Inspect the main fuel valve(s) and connection(s).

*Main Flame Fail*

after flame is established and

2.

Make sure that the fuel pressure is high enough to supply

 

on for at least 10 seconds.

 

fuel to the combustion chamber.

 

 

3.

Check the flame detector sighting for adequate flame signal

 

 

 

throughout the burner firing rate.

 

 

 

 

 

 

 

(continued)

11

65-0229—1

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Contents Explosion Hazard Can cause serious injury or death System CheckoutEquipment Recommended Checkout SummaryProved Pilot Systems Flame Signal MeasurementInitial Lightoff Checks Preliminary InspectionDirect Spark Ignition Systems Pilot Turndown Test ALL Installations Using a Pilot To Eliminate Ignition Interference Ignition Interference Test ALL Flame RodsIgnition Spark Response Test ALL Ultraviolet Detectors Flame Signal With Hot Combustion Chamber All InstallationsSystem Diagnostics TroubleshootingKeyboard Display Module Sequence and Status Hold Messages Postpurge mmss Pilot IGN mmssMain IGN mmss Running on slow ac Reset and sequence the relay module Prepurge Hold and Fault Message SummaryFault Code System Failure Recommended Troubleshooting Inspect the fan make sure there is no blockage of the air Prepurge RM7838A Can cause explosion, serious injury or death Explosion HazardThis fault indicates Remove power to the device Flame amplifier Unused faults Relay Module self-test Reset and sequence the relay module Series Relay Modules Home and Building Control