Greenheck Fan 473501 manual Worn oil pump Replace the oil pump

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Troubleshooting – Refrigeration Circuit

Symptom

Possible Cause

Corrective Action

 

 

 

 

Low oil level (trapped oil in evaporator or suction

Thoroughly defrost evaporator. After defrost,

 

observe level, add oil. Check for leaks. Check lines

 

line).

 

for proper slope and traps.

 

 

 

 

 

 

Excessive liquid refrigerant in the crankcase.

Adjust expansion valve for higher superheat. Check

 

crankcase heater.

 

 

Low or no

 

 

Worn oil pump.

Replace the oil pump.

oil pressure

 

 

 

Worn compressor bearings.

Replace the compressor.

 

 

 

 

Loose fitting on oil line or pump housing gasket

Check and tighten system. Check bottom plate or

 

leaking.

compressor.

 

 

 

 

Compressor short cycling.

Check low pressure control setting.

 

 

 

 

Refrigerant leak.

Check system for leaks. Repair leaks and add

 

refrigerant.

 

 

 

 

 

 

Short cycling.

Check low pressure control settings.

Compressor

 

 

 

Check thermal expansion valve setting. Check for

loses oil

Refrigerant flood back.

refrigerant overcharge.

 

 

 

 

 

 

Improper piping or traps.

Verify proper piping slopes.

 

 

 

 

Reheat flush cycle inadequate.

Contact factory.

 

 

 

 

Refrigeration undercharged.

Check subcooling.

 

 

 

 

Dirty filter or evaporator coil.

Check filter, coil and airflow.

 

 

 

 

Dirty or clogged condenser coil.

Check coil and airflow.

 

 

 

 

Air or other non-condensables in system.

Check equalized high side pressure with equivalent

Running cycle is

outdoor temperature.

 

 

 

too long or unit

 

 

Defective compressor.

See “High suction pressure”.

operates

 

 

continuously

Restriction in suction and liquid line.

Check for restrictions in refrigerant circuit.

 

 

 

 

 

Control contacts stuck.

Check wiring.

 

 

 

 

Excessive load.

Add more equipment or reduce room load.

 

 

 

 

Too low of a system thermostat setting or

Adjust or replace thermostat.

 

defective thermostat.

 

 

 

 

 

Liquid line

Refrigerant undercharge.

Adjust the charge by subcooling.

 

 

is too hot

High discharge pressure.

See “High discharge pressure”.

 

 

 

 

Liquid line is

Restriction in liquid line.

Clear restriction upstream of point of frosting.

frosted or wet

 

 

 

 

 

 

Insufficient evaporator airflow.

Check airflow, check filters, check drive for loose

 

parts or belts.

Suction line

 

 

 

 

 

is frosting

Restriction in suction or liquid line.

Restriction upstream of point of frosting.

 

 

 

 

Malfunctioning or defective expansion valve.

Check bulb of thermal expansion valve.

 

 

 

Frost on

Hot gas bypass valve not functioning properly.

Check valve. If defective, replace.

 

 

evaporator coil

Manual hot gas bypass valve closed.

Open valve.

 

 

 

 

Always have a completed Pre Start-Up Checklist and Unit Start-Up Checklist prior to requesting parts or service information.

Model ERCH-HP Energy Recovery Unit 35

Image 35
Contents Model ERCH-HP General Safety InformationHandling Inspection and Maintenance during StorageReceiving UnpackingTable of Contents Models and Capacities Product OverviewCoils SubassembliesLocation of components in the module will vary Heat Pump ModuleUnit Weights and Recommended Roof Opening InstallationDimensional Data ERCH-HP 20 ERCH-HP Service ClearancesLifting Lugs LiftingSet the Unit Lift Roof Curb Mounting Curb Outside Dimensions and WeightsInstall Ductwork Exhaust Weatherhood Ductwork ConnectionsRail Mounting / Layout Start-Up Unit Voltage Imbalance Pre-Start-Up ChecklistStart-Up Procedure Unit Start-Up Checklist Electrical Information Condensate Drain Trap Discharge Air Temperature SensorPlumbing / Piping Overview Day Timer or On/Off Switch Optional Remote Control PanelWiring Schematics Indicator Lights powered by the ER UnitOptional Control Center Components Optional Frost Control TimerElectrical Controls Variable Frequency Drive VFD Phase MonitorOptional Economizer Dirty Filter Sensor Optional Rotation SensorStart-Up Adjust the Air SealsEnergy Wheel Sequence of OperationEnergy Wheel Maintenance Heat Pump Overview Energy Wheel TroubleshootingFactory-Installed Heat Pump System Components Heat Pump Controls Refrigeration System Schematic Typical Operating Conditions Intelligent Reset Unit Protection Module UPM Fault IndicationsLockout Reset FX05 Furnace Controller Troubleshooting Controller AlarmsDDC Controller Measured Airflow Troubleshooting AirflowTroubleshooting Unit Design AirflowResistance Troubleshooting Note Troubleshooting Refrigeration CircuitTwo hours. Recheck for open circuit Check bulb for contact Check entering air wet bulb conditions Worn oil pump Replace the oil pump Dampers Routine MaintenanceMaintenance Frequency Maintenance Procedures LubricationFan Bearings Fan MotorsFan Wheel and Fasteners Coil Maintenance Internal Filter MaintenanceExternal Filter Maintenance Maintenance Log Warranty

473501 specifications

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