Greenheck Fan 473501 manual Fan Motors, Fan Wheel and Fasteners, Fan Bearings

Page 37

When replacing belts on multiple groove drives, all belts should be changed to provide uniform drive loading. Do not pry belts on or off the sheave. Loosen belt tension until belts can be removed by simply lifting the belts off the sheaves. After replacing belts, insure that slack in each belt is on the same side of the drive. Belt dressing should never be used.

Do not install new belts on worn sheaves. If the sheaves have grooves worn in them, they must be replaced before new belts are installed.

The proper belt setting is the lowest tension at which the belts will not slip under peak load operation. For initial tensioning, set the belt deflection at 1/64‑inch for each inch of belt span (measured half-way between sheave centers). For example, if the belt span is 64 inches, the belt deflection should be 1 inch (using moderate thumb pressure at mid-point of the drive). Check belt tension two times during the first 24 hours of operation and periodically thereafter.

Deflection = Belt Span 64

Belt Span

Fan Motors

Motor maintenance is generally limited to cleaning and lubrication. Cleaning should be limited to exterior surfaces only. Removing dust and grease buildup on the motor housing assists proper motor cooling. Never wash-down motor with high pressure spray. Greasing of motors is only intended when fittings are provided. Many fractional motors are permanently lubricated for life and require no further lubrication.

Fan Wheel and Fasteners

Wheels require very little attention when moving clean air. Occasionally oil and dust may accumulate on the wheel causing imbalance. When this occurs the wheel and housing should be cleaned to assure smooth and safe operation. Inspect fan impeller and housing for fatigue, corrosion or wear.

Routinely check all fasteners, set screws and locking collars on the fan, bearings, drive, motor base and accessories for tightness. A proper maintenance program will help preserve the performance and reliability designed into the fan.

Fan Bearings

Most bearings are permanently lubricated and require no further lubrication under normal use. Normal use being considered -20ºF to 120ºF and in a relatively clean environment. Some bearings are relubricatable and will need to be regreased depending on fan use. Check your bearings for grease zerk fittings to find out what type of bearing you have. If your fan is not being operated under normal use, bearings should be checked monthly for lubrication. Shaft bearings are the most critical moving part of a fan. Therefore, special attention should be given to keeping the bearings clean and well lubricated. Proper lubrication provides for reduction in friction and wear, transmission and dissipation of heat, extended bearing life and prevention of rust.

In order for a lubricant to fulfill these tasks, the proper grease applied at regular intervals is required. Refer to the recommended bearing lubrication schedule:

Bearing Lubrication Schedule

for Plenum Fans

(Relubrication Schedule in Months)

Fan

 

Shaft Diameter in Inches

RPM

1⁄2 to 1

11⁄8 to 11⁄2

15⁄8 to 17⁄8

115⁄16 to 23⁄16

To 250

6

6

6

6

500

6

6

6

5

750

6

5

4

3

1000

6

4

3

2

1250

5

3

2

1

1500

5

2

1

1

2000

5

1

1

.5

2500

4

.5

.5

.25

3000

4

.5

.25

.25

4000

3

.25

.25

.25

5000

2

.25

.25

.25

If unusual conditions exist—temperatures below 32ºF or above 200ºF, moisture or contaminants—more frequent lubrication is required.

With the unit running, add grease very slowly with a manual grease gun until a slight bead of grease forms at the seal.

Be careful not to unseat the seal by over lubricating or using excessive pressure. A guide to the amount of grease to be used is to fill 30% to 60% of available space in the bearing and housing.

A high quality lithium based grease conforming to NLGI Grade 2 consistency, such as those listed below should be used:

Mobil 532

Texaco Premium #2

B Shell Alvania #2

Mobilux #2

Texaco Multifak #2

Unirex 2

In addition to lubricating the bearings at specified intervals, set screws in the bearing collars should be checked for tightness. A bearing collar which has loosened will cause premature failure of the fan shaft. Fasteners attaching the bearings to the drive frame should also be checked.

Model ERCH-HP Energy Recovery Unit 37

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Contents Model ERCH-HP General Safety InformationReceiving Inspection and Maintenance during StorageUnpacking HandlingTable of Contents Models and Capacities Product OverviewCoils SubassembliesLocation of components in the module will vary Heat Pump ModuleDimensional Data InstallationUnit Weights and Recommended Roof Opening ERCH-HP 20 ERCH-HP Service ClearancesLifting Lugs LiftingInstall Ductwork Roof Curb Mounting Curb Outside Dimensions and WeightsSet the Unit Lift Rail Mounting / Layout Ductwork ConnectionsExhaust Weatherhood Start-Up Unit Start-Up Procedure Pre-Start-Up ChecklistVoltage Imbalance Unit Start-Up Checklist Electrical Information Plumbing / Piping Overview Discharge Air Temperature SensorCondensate Drain Trap Wiring Schematics Optional Remote Control PanelIndicator Lights powered by the ER Unit Day Timer or On/Off SwitchOptional Control Center Components Electrical Controls TimerOptional Frost Control Optional Economizer Phase MonitorVariable Frequency Drive VFD Dirty Filter Sensor Optional Rotation SensorEnergy Wheel Adjust the Air SealsSequence of Operation Start-UpEnergy Wheel Maintenance Factory-Installed Heat Pump System Components Energy Wheel TroubleshootingHeat Pump Overview Heat Pump Controls Refrigeration System Schematic Typical Operating Conditions Lockout Reset Unit Protection Module UPM Fault IndicationsIntelligent Reset DDC Controller Troubleshooting Controller AlarmsFX05 Furnace Controller Troubleshooting Unit Troubleshooting AirflowDesign Airflow Measured AirflowResistance Troubleshooting Note Troubleshooting Refrigeration CircuitTwo hours. Recheck for open circuit Check bulb for contact Check entering air wet bulb conditions Worn oil pump Replace the oil pump Maintenance Frequency Routine MaintenanceMaintenance Procedures Lubrication DampersFan Wheel and Fasteners Fan MotorsFan Bearings External Filter Maintenance Internal Filter MaintenanceCoil Maintenance Maintenance Log Warranty

473501 specifications

Greenheck Fan 473501 is a significant player in the world of ventilation solutions, specifically designed to meet the increasing demands for efficiency and effectiveness in air movement. This commercial-grade fan is particularly noted for its high performance and reliability, making it a top choice for various applications, ranging from industrial settings to larger commercial spaces.

One of the main features of the Greenheck 473501 is its energy-efficient design. It is engineered to minimize energy consumption while maximizing airflow, allowing users to achieve optimal performance without incurring high utility bills. The fan is equipped with a powerful motor that not only ensures consistent airflow but also contributes to its overall longevity and durability.

The fan boasts an impressive air performance rating, which is crucial for environments that require precise temperature and humidity control. With adjustable airflow settings, users can customize the fan’s operation to suit specific needs, whether that means circulating air in a warehouse or exhaust in a manufacturing facility.

Another standout characteristic is the fan's robust construction. Built with corrosion-resistant materials, the Greenheck 473501 is ideal for use in harsh environments, where exposure to moisture and other elements could compromise lesser fans. The design also incorporates noise-reducing technologies, making it suitable for settings where quiet operation is essential, such as schools, hospitals, and office buildings.

In terms of installation, the Greenheck 473501 is designed for versatility. It can be easily integrated into various ventilation systems, whether for new constructions or upgrades to existing infrastructure. Its compact footprint allows for convenient placement without sacrificing performance.

Furthermore, Greenheck offers extensive support and resources for this model, ensuring users have access to the information necessary for optimal operation, maintenance, and any potential troubleshooting.

Overall, the Greenheck Fan 473501 represents a harmonious blend of efficiency, durability, and flexibility, making it an ideal choice for those seeking a high-quality ventilation solution that meets contemporary environmental standards while delivering reliable performance across diverse applications.
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