Lincoln Electric SAE-300 manual PRE-OPERATION Service, Oil, Cooling System

Page 11
DIESEL FuEL
can
cause fire

A-4

INSTALLATION

A-4

 

 

 

2.Proper support of, and attachment to, the base of the welding equipment so there will be no undue stress to the framework.

3.Proper placement of the equipment on the trailer to ensure stability side to side and front to back when being moved and when standing by itself while being operated or serviced.

4.Typical conditions of use, i.e., travel speed, rough- ness of surface on which the trailer will be operat- ed; environmental conditions, likely maintenance.

5.Conformance with federal, state and local laws. (1)

(1)Consult your federal, state and local laws regarding specific requirements for use on public highways.

VEhICLE MOuNTING

WARNING

Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail.

Only transport this Equipment on serviceable vehicles which are rated and designed for such loads.

Distribute, balance and secure loads so vehicle is stable under conditions of use.

Do not exceed maximum rated loads for compo- nents such as suspension, axles and tires.

use appropriate nuts bolts and lockwashers to attach the equipment base to the metal bed or frame of vehicle.

Follow vehicle manufacturer’s instructions.

------------------------------------------------------------------------

POLARITY CONTROL AND CAbLE SIzES

With the engine off, route the electrode and work cables through the strain relief bracket on the base and connect to the studs located below the fuel tank mounting rail. (See size recommendations below.) For positive polarity, connect the electrode cable to the terminal marked “+”. For Negative polarity, con- nect the electrode cable to the “-”stud. These con- nections should be checked periodically and tightened if necessary.

When welding at a considerable distance from the welder, be sure you use ample sized welding cables.

RECOMMENDED COPPER CAbLE SIzES

 

 

Cables Sizes for Combined Length

 

 

of Electrode Plus Work Cable

 

 

 

 

Amps

Duty Cycle

up to 200ft.(61m)

200 to 250ft.

 

 

 

(61 to 76m)

250

100%

1

1/0

 

 

 

 

 

 

300

60%

1/0

2/0

 

 

 

 

 

 

PRE-OPERATION SERVICE

CAuTION

READ the engine operating and maintenance instructions supplied with this machine.

------------------------------------------------------------------------

WARNING

Stop engine while fueling.

Do not smoke when fueling.

Keep sparks and flame away from tank.

Do not leave unattended while fueling.

• Wipe up spilled fuel and allow fumes to clear before starting engine.

• Do not overfill tank, fuel expan-

sion may cause overflow.

DIESEL FuEL ONLY-Low sulphur fuel or ultra low sulphur fuel in u.S.A. and Canada.

------------------------------------------------------------------------

OIL

This unit is supplied from the factory with the engine crankcase filled with a high quality SAE 10W/30 oil. This oil should be acceptable for most typical ambient temperatures. Consult the engine operation manual for specific engine manufacturer’s recommendations. Upon receipt of the welder, check the engine dipstick to be sure the oil is at the “full” mark. DO NOT overfill.

FuEL

Fill the fuel tank with the grade of fuel recommended in the Engine Operator’s manual. Make sure the fuel valve on the water separator is in the open position.

COOLING SYSTEM

The radiator has been filled at the factory with a 50-50 mixture of ethylene glycol antifreeze and water. Check the radiator level and add a 50-50 solution as needed (see engine manual or antifreeze container for alternate antifreeze recommendations).

SAE-300®

Image 11
Contents SAE-300 California Proposition 65 Warnings SafetyFuMES and Gases can be dangerous Electric ShOCK can killARC Rays can burn Iii Welding and CuTTING Sparks can Cause fire or explosionCylinder may explode if damaged Sûreté Pour Soudage a L’Arc PRÉCAuTIONS DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Volts @ Rated Amps Cycle InstallationTEChNICAL Specifications SAE-300 DescriptionReceptacle Design FEATuRESGeneral Description MAChINE GROuNDING PRE-OPERATION InstallationTrailer see Optional FEATuRES Location / VentilationCooling System PRE-OPERATION ServiceOIL To prevent Electrical Damage when 5INSTALLATIONA-5BATTERY ChARGING To prevent ExPLOSION whenCold WEAThER Starting OperationENGINE OPERATION Starting ThE SAE-300 404D-22 Diesel EngineStick / TIG Welding Welder OperationEngine bREAK-IN Idler Operation MIG WeldingOptional FEATuRES Field Installed AccessoriesWire Feeder Options Cooling System MaintenanceSafety PRECAuTIONS General INSTRuCTIONSVent Screw Priming Lever Idler MaintenanceNameplates PuRGING AIR from FuEL System Perkins 404D-22 EngineMaintenance PROCEDuRE Gfci Testing and ResettingHOW to uSE TROubLEShOOTING GuIDE TROubLEShOOTINGRecommended PRObLEMSSymptoms POSSIbLE CAuSEYour local Lincoln Authorized POSSIbLE Areas of MISADJuSTMENTSSOpen Closed Electronic Idler TROubLEShOOTING GuIDEDefective -- Will Not Close Auxiliary Power Load is Turned onContact your local Lincoln Authorized Field Service FacilityWater passage. Flush the system Ing on Faulty light wiring Diagrams S10766-14 Atenção Atenção