Lincoln Electric SAE-300 Maintenance, Safety PRECAuTIONS, General INSTRuCTIONS, Cooling System

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MAINTENANCE

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SAFETY PRECAuTIONS

WARNING

have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be neces- sary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is com- plete. Always use the greatest care when work- ing near moving parts.

Do not put your hands near the engine cooling blower fan. If a problem cannot be corrected by following the instructions, take the machine to the nearest Lincoln Field Service Shop.

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ELECTRIC ShOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

• Always wear dry insulating gloves.

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ENGINE ExhAuST can kill.

use in open, well ventilated areas or vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

Stop engine before servicing.

Keep away from moving parts.

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See additional warning information at front of this operator’s manual.

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GENERAL INSTRuCTIONS

1.Blow out the welder and controls with an air hose at least once every two months. In particularly dirty locations, this cleaning may be necessary once a week. Use low pressure air to avoid driving dirt into the insulation.

2. Follow the engine service schedule in this manual and the detailed maintenance and troubleshooting in the engine manufacturer’s manual.

COOLING SYSTEM

The SAE-300® is equipped with a pressure radiator. Keep the radiator cap tight to prevent loss of coolant. Clean and flush the cooling system periodically to pre- vent clogging the passage and overheating the engine. When antifreeze is needed, always use the permanent type.

bEARINGS

This welder is equipped with a double synthetic sealed ball bearing having sufficient grease to last indefinitely under normal service.

COMMuTATOR AND bRuShES

WARNING

uncovered rotating equipment can be dangerous. use care so your hands, hair, clothing or tools do not catch in the rotating parts. Protect yourself from particles that may be thrown out by the rotat- ing armature when stoning the commutator.

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Shifting of the commutator brushes may result in:

-Change in machine output

-Commutator damage

-Excessive brush wear

Periodically inspect the commutator, slip rings, and brushes by removing the covers. DO NOT remove or replace these covers while the machine is running.

Commutators and slip rings require little attention. However, if they are black or appear uneven, have them cleaned by an experienced maintenance man using fine sandpaper or a commutator stone. Never use emery cloth or paper for this purpose.

SAE-300®

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Contents SAE-300 Safety California Proposition 65 WarningsElectric ShOCK can kill ARC Rays can burnFuMES and Gases can be dangerous Welding and CuTTING Sparks can Cause fire or explosion Cylinder may explode if damagedIii PRÉCAuTIONS DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Description InstallationTEChNICAL Specifications SAE-300 Volts @ Rated Amps CycleDesign FEATuRES General DescriptionReceptacle Location / Ventilation PRE-OPERATION InstallationTrailer see Optional FEATuRES MAChINE GROuNDINGPRE-OPERATION Service OILCooling System To prevent ExPLOSION when 5INSTALLATIONA-5BATTERY ChARGING To prevent Electrical Damage whenStarting ThE SAE-300 404D-22 Diesel Engine OperationENGINE OPERATION Cold WEAThER StartingWelder Operation Engine bREAK-INStick / TIG Welding MIG Welding Idler OperationAccessories Optional FEATuRES Field InstalledWire Feeder Options General INSTRuCTIONS MaintenanceSafety PRECAuTIONS Cooling SystemPuRGING AIR from FuEL System Perkins 404D-22 Engine Idler MaintenanceNameplates Vent Screw Priming LeverMaintenance Gfci Testing and Resetting PROCEDuRETROubLEShOOTING HOW to uSE TROubLEShOOTING GuIDEPOSSIbLE CAuSE PRObLEMSSymptoms RecommendedPOSSIbLE Areas of MISADJuSTMENTSS Your local Lincoln AuthorizedElectronic Idler TROubLEShOOTING GuIDE Open ClosedAuxiliary Power Load is Turned on Defective -- Will Not CloseAuthorized Field Service Facility Contact your local LincolnWater passage. Flush the system Ing on Faulty light wiring Diagrams S10766-14 Atenção Atenção