Lincoln Electric SAE-300 manual Electronic Idler TROubLEShOOTING GuIDE, Open Closed

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E-3

TROubLEShOOTING

E-3

 

 

 

 

ELECTRONIC IDLER TROubLEShOOTING GuIDE

 

With Idler Control Switch in the Auto Position,

Engine Will Not Return to Low Idle in Approximately 15 Seconds

After Welding and Auxiliary Loads are Removed

Set Idler Control Switch

to the Auto Position

Check for Continuity through Idler

Control Switch

 

 

Open

 

 

 

Closed

 

 

 

 

 

 

 

 

 

Measure DC Voltage on

Replace Idler

 

 

Idler Solenoid Coil

Control Switch

 

 

 

 

 

 

 

 

 

 

0 VDC

12 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Continuity of

Check for Jamming

 

 

Reed Switch in Weld Circuit

of the Idler Solenoid

 

 

 

 

 

 

Mechanism

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open

Closed

 

 

 

 

 

 

 

1. Check Wiring in

Replace Reed

Idler Solenoid

Switch

Circuit

 

 

2.Replace Idler P.C. Board

CAuTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SAE-300®

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Contents SAE-300 California Proposition 65 Warnings SafetyARC Rays can burn Electric ShOCK can killFuMES and Gases can be dangerous Cylinder may explode if damaged Welding and CuTTING Sparks can Cause fire or explosionIii Sûreté Pour Soudage a L’Arc PRÉCAuTIONS DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TEChNICAL Specifications SAE-300 InstallationDescription Volts @ Rated Amps CycleGeneral Description Design FEATuRESReceptacle Trailer see Optional FEATuRES PRE-OPERATION InstallationLocation / Ventilation MAChINE GROuNDINGOIL PRE-OPERATION ServiceCooling System BATTERY ChARGING 5INSTALLATIONA-5To prevent ExPLOSION when To prevent Electrical Damage whenENGINE OPERATION OperationStarting ThE SAE-300 404D-22 Diesel Engine Cold WEAThER StartingEngine bREAK-IN Welder OperationStick / TIG Welding Idler Operation MIG WeldingOptional FEATuRES Field Installed AccessoriesWire Feeder Options Safety PRECAuTIONS MaintenanceGeneral INSTRuCTIONS Cooling SystemNameplates Idler MaintenancePuRGING AIR from FuEL System Perkins 404D-22 Engine Vent Screw Priming LeverMaintenance PROCEDuRE Gfci Testing and ResettingHOW to uSE TROubLEShOOTING GuIDE TROubLEShOOTINGSymptoms PRObLEMSPOSSIbLE CAuSE RecommendedYour local Lincoln Authorized POSSIbLE Areas of MISADJuSTMENTSSOpen Closed Electronic Idler TROubLEShOOTING GuIDEDefective -- Will Not Close Auxiliary Power Load is Turned onContact your local Lincoln Authorized Field Service FacilityWater passage. Flush the system Ing on Faulty light wiring Diagrams S10766-14 Atenção Atenção