Lincoln Electric SAE-300 manual TAbLE of Contents

Page 7

vi

 

TAbLE OF CONTENTS

 

 

 

vi

 

 

 

Page

 

 

 

 

 

 

 

 

 

Installation

Section A

 

 

Technical Specifications

A-1

 

 

General Description

A-2

 

 

Design Features

A-2

 

 

Pre-Operation Installation

A-3

 

 

Safety Precautions

A-3

 

 

Exhaust Spark Arrester

A-3

 

 

Location/Ventilation

A-3

 

 

Machine Grounding

A-3

 

 

Lift Bail

A-3

 

 

Trailers

A-3

 

 

Vehicle Mounting

A-4

 

 

Polarity Control and Cable Sizes

A-4

 

 

Pre-Operation Service

A-4

 

 

Oil

A-4

 

 

Fuel

A-4

 

 

Cooling System

A-4

 

 

Battery Charging

A-5

 

 

 

 

 

 

 

 

 

Operation

Section b

 

 

Engine Operation

B-1

 

 

Starting The Perkins Engine

B-1

 

 

High Altitude Operation

B-1

 

 

Stopping the engine, Engine Break-In

B-1,B-2

 

 

Welder Operation

B-2

 

 

Duty Cycle

B-2

 

 

Current Control

B-2

 

 

Idler Operation

B-3

 

 

Auxiliary Power, Fuel Consumption Data

B-3

 

 

 

 

 

 

 

 

Accessories

Section C

 

 

Optional Features (Field Installed)

C-1,C-2

 

 

 

 

 

 

 

 

Maintenance

Section D

 

 

Safety Precautions

D-1

 

 

General Instructions

D-1

 

 

Cooling System

D-1

 

 

Bearings

D-1

 

 

Commutator and Brushes

D-1

 

 

Idler Maintenance

D-2

 

 

Nameplates

D-2

 

 

Purging Air from Fuel System

D-2

 

 

Engine Service Chart

D-3

 

 

GFCI Module Testing and Resetting Procedure

D-4

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

Safety Precautions

E-1

 

 

Welder Troubleshooting

E-2

 

 

Electronic Idler Troubleshooting Guide

E-3,E-4

 

 

Engine Troubleshooting Guide

E-5, E-6, E-7

 

 

 

 

 

 

 

 

 

Diagrams

Section F

 

 

Wiring Diagrams

F-1, F-2

 

 

Dimension Print

F-3

 

 

 

 

 

 

 

 

Parts List

P-665

Image 7
Contents SAE-300 California Proposition 65 Warnings SafetyARC Rays can burn Electric ShOCK can killFuMES and Gases can be dangerous Cylinder may explode if damaged Welding and CuTTING Sparks can Cause fire or explosionIii Sûreté Pour Soudage a L’Arc PRÉCAuTIONS DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Volts @ Rated Amps Cycle InstallationTEChNICAL Specifications SAE-300 DescriptionGeneral Description Design FEATuRESReceptacle MAChINE GROuNDING PRE-OPERATION InstallationTrailer see Optional FEATuRES Location / VentilationOIL PRE-OPERATION ServiceCooling System To prevent Electrical Damage when 5INSTALLATIONA-5BATTERY ChARGING To prevent ExPLOSION whenCold WEAThER Starting OperationENGINE OPERATION Starting ThE SAE-300 404D-22 Diesel EngineEngine bREAK-IN Welder OperationStick / TIG Welding Idler Operation MIG WeldingOptional FEATuRES Field Installed AccessoriesWire Feeder Options Cooling System MaintenanceSafety PRECAuTIONS General INSTRuCTIONSVent Screw Priming Lever Idler MaintenanceNameplates PuRGING AIR from FuEL System Perkins 404D-22 EngineMaintenance PROCEDuRE Gfci Testing and ResettingHOW to uSE TROubLEShOOTING GuIDE TROubLEShOOTINGRecommended PRObLEMSSymptoms POSSIbLE CAuSEYour local Lincoln Authorized POSSIbLE Areas of MISADJuSTMENTSSOpen Closed Electronic Idler TROubLEShOOTING GuIDEDefective -- Will Not Close Auxiliary Power Load is Turned onContact your local Lincoln Authorized Field Service FacilityWater passage. Flush the system Ing on Faulty light wiring Diagrams S10766-14 Atenção Atenção