Lincoln Electric SP-100T manual

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IM811

SP-100T	September, 2004

For use with machine Code Number 11028

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT . And, most importantly, think before you act and be careful.

OPERATOR’S MANUAL

Copyright © 2004 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents SP-100T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications SP-100T InstallationIdentify and Locate Components Safety PrecautionsElectric Shock can kill Select Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP-100T GAS ConnectionFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Requirements For CSA Rated OutputOperation Design FeaturesGeneral Description Recommended ProcessesWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement PartsMaintenance Safety Precautions MaintenanceRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems Welding Problems Diagrams SP-100T Wiring DiagramPrecaucion Warnung