Lincoln Electric manual SP-100T Wiring Diagram, Diagrams

Page 32

 

specific diagram for a particular code is pasted inside the

NOTE:

SP-100T

This diagram is for reference only. It may not be accurate

 

machine on one

for all machines

 

of the enclosure panels.

covered by this manual.

 

 

The

SP-100T WIRING DIAGRAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

Do not operate with covers removed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnect input power by unplugging

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power cord before servicing.

 

 

 

 

 

H2

LS1

CONTROL P.C. BOARD

J1

 

 

 

 

 

 

Do not touch electrically live parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH VOLTAGE

Only qualified persons should install,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H2

 

 

 

 

 

 

 

 

 

use or service this machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

can kill

 

 

S1

 

 

 

 

 

 

1 2 3

4

5 6

7

8 9 10

 

 

 

 

 

 

 

ON-OFF

 

 

 

H2

N.O.

 

 

 

 

 

THERMOSTAT

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(MOUNTED TO

 

 

 

 

 

 

 

 

209

 

213

208

203

 

 

 

 

F1

N.C.

 

 

 

 

 

CR1

 

 

 

WIRE SPEED

 

SEC. COIL)

 

 

 

 

 

 

541

214

204

 

539

 

 

N.C.

 

 

 

 

115V/60HZ

 

 

H1

 

 

 

 

 

5K

GUN TRIGGER

115V/60HZ

 

 

 

 

 

 

 

 

 

 

 

 

R2

 

 

GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN MOTOR

 

SOLENOID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H1

 

 

 

 

 

 

 

 

 

 

 

24V

 

 

 

 

 

 

 

 

 

 

 

 

 

208

209

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUXILIARY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WINDING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

213

 

 

 

 

214

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(W)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

539

-

WIRE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

541

+

FEED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(B)

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

 

203

204

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHOKE

 

 

 

 

BREAKER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

 

204

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

204

 

 

 

 

 

 

 

 

 

 

 

 

H1

SELECTOR

 

D1

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

D2

204

 

GUN CABLE

 

 

 

 

 

 

 

 

 

202

 

 

 

 

 

 

 

 

 

 

 

 

X2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

59,000 ￿ f

CONDUCTOR

 

 

 

 

 

 

 

 

 

X3 X4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.B.

N.D.

C1

N.D. 40V

 

BLOCK

 

 

 

 

 

 

 

 

 

X5

 

 

 

 

 

203

 

 

 

 

 

 

 

 

 

H2

 

X1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

 

 

 

 

 

 

 

 

 

 

CASE

 

 

 

 

 

N.A. DIODES D2 & D4 ARE MOUNTED

 

 

D4

 

 

 

 

 

 

 

 

 

 

 

 

D3

203

 

 

 

 

 

 

GROUNDING

 

 

 

 

 

 

 

 

 

 

 

STUD

 

 

 

 

 

ON THE OUTSIDE HEATSINK.

 

 

 

 

203

 

 

 

 

 

 

 

 

 

 

 

N.B. DIODES D1 & D3 ARE MOUNTED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON THE INSIDE HEATSINK, WHICH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WORK

 

 

 

 

 

 

 

 

IS CLOSEST TO THE CENTER PANEL.

 

 

 

 

 

 

 

TO EARTH GROUND PER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.C. COMPONENT VIEWED FROM REAR.

 

 

 

 

 

 

 

 

NATIONAL, LOCAL OR

 

 

J1

 

 

 

 

 

 

 

 

 

 

OTHER APPLICABLE

1 2 3 4 5

 

N.D. BOLTED ALUMINUM CONNECTIONS

 

 

ELECTRICAL SYMBOLS PER E1537

 

 

ELECTRICAL CODES.

 

 

 

 

 

REQUIRE T12837 JOINT COMPOUND

 

 

LEAD COLOR CODE:

 

 

 

 

 

6

7

8

9 10

 

(DOW CORNING 340) WHEN REATTACHING.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-BLACK

 

 

 

 

 

 

 

 

 

 

LATCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W-WHITE

 

 

 

 

 

 

CAVITY NUMBERING SEQUENCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

( COMPONENT SIDE OF BOARD )

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M20137

F-1

DIAGRAMS

F-1

Image 32
Contents SP-100T Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications SP-100TElectric Shock can kill Safety PrecautionsIdentify and Locate Components Work Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the SP-100T GAS ConnectionFigure A.5 Input Connections Requirements For Rated OutputCode Requirements for Input Connections Requirements For CSA Rated OutputDesign Features OperationGeneral Description Recommended ProcessesLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Friction Brake Adjustment Wire ThreadingMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts Innershield Fcaw ConversionRoutine Maintenance MaintenanceMaintenance Safety Precautions GUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Changing Liner Liner trim lengthGUN Handle Parts Figure D.3Troubleshooting HOW to USE Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems Welding Problems SP-100T Wiring Diagram DiagramsPrecaucion Warnung