Lincoln Electric SP-100T manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and remedy possible prob- lems with machine setup or operation. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled PROBLEM (SYMPTOMS). This column describes pos- sible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Symptoms are grouped into three main cat- egories: output problems, function prob- lems, welding problems.

Step 2. PERFORM EXTERNAL TESTS. The second column labeled POSSIBLE AREAS OF MISADJUSTMENT(S)lists the obvious external possibilities that may con- tribute to the machine symptom. Perform these tests/checks in the order listed. In general, these tests can be conducted with- out removing the case wrap-around cover.

Step 3. PERFORM COMPONENT TESTS. If you have exhausted all of the recom-

mended tests in Step 2, Consult your Local Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your LOCAL AUTHORIZED LINCOLN ELECTRIC

FIELD SERVICE FACILITY for assistance before you proceed.

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SP-100T

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Contents SP-100T Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications SP-100TIdentify and Locate Components Safety PrecautionsElectric Shock can kill Work Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the SP-100T GAS ConnectionFigure A.5 Input Connections Requirements For Rated OutputCode Requirements for Input Connections Requirements For CSA Rated OutputDesign Features OperationGeneral Description Recommended ProcessesWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Friction Brake Adjustment Wire ThreadingProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts Innershield Fcaw ConversionMaintenance Safety Precautions MaintenanceRoutine Maintenance GUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll Changing Liner Liner trim lengthGUN Handle Parts Figure D.3Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems Welding Problems SP-100T Wiring Diagram DiagramsPrecaucion Warnung