Lincoln Electric SP-100T Troubleshooting Guide, Problems Possible Areas Symptoms Misadjustments

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E-2

TROUBLESHOOTING

E-2

 

 

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

POSSIBLE AREAS OF

(SYMPTOMS)

MISADJUSTMENT(S)

 

 

OUTPUT PROBLEMS

Major physical or electrical damage

None

is evident.

Contact your local Authorized Field

 

Service Facility.

 

 

 

No wire feed, weld output or gas

1.

Make sure correct voltage is

flow when gun trigger is pulled. Fan

 

applied to the machine (115vac).

does NOT operate.

2.

Make certain that power switch

 

 

 

is in the ON position.

 

3.

Make sure circuit breaker is

 

 

reset.

 

 

 

No wire feed, weld output or gas

1.

The thermostat may be tripped

flow when gun trigger is pulled.

 

due to overheating. Let machine

Fan operates normally.

 

cool. Weld at lower duty cycle.

 

2.

Check for obstructions in air

 

 

flow. Check Gun Trigger connec-

 

 

tions. See Installation section.

RECOMMENDED COURSE OF ACTION

Contact your local Lincoln Authorized Field Service Facility.

3. Gun trigger may be faulty.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SP-100T

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Contents SP-100T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications SP-100T InstallationElectric Shock can kill Safety PrecautionsIdentify and Locate Components Select Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP-100T GAS ConnectionFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Requirements For CSA Rated OutputOperation Design FeaturesGeneral Description Recommended ProcessesLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake AdjustmentMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement PartsRoutine Maintenance MaintenanceMaintenance Safety Precautions Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems Welding Problems Diagrams SP-100T Wiring DiagramPrecaucion Warnung