Lincoln Electric SP-100T manual Welding Capability, Limitations, Controls and Settings

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B-2

OPERATION

B-2

 

 

 

No external shielding gas is required when used with Lincoln .035” (0.9 mm) Innershield NR®-211- MP electrode.

Accommodates both 4” (100 mm) diameter and 8” (200 mm) diameter spools of wire.

WELDING CAPABILITY

The SP-100T is rated at 88 amps, 18 volts, at 20% duty cycle on a ten minute basis. CSA rated output at 62 amps at 20 volts at 20% duty cycle. It is capable of higher output currents at lower duty cycles.

5.Gun Trigger - Activates welding output, wire feed, and gas solenoid operation. Releasing the trigger deactivates welding and simultaneously activates the “burnback” function so that the welding wire does not stick in the weld puddle.

FIGURE B.1a

2

1

LIMITATIONS

Arc Gouging cannot be performed with the SP-100T. The SP-100T is not recommended for pipe thawing or TIG welding.

CONTROLS AND SETTINGS

3

DO NOT SWITCH

WHEN WELDING

SP-100T

Refer to Figure B.1a.

1.Control Power ON/OFF Switch

— When the power is on the fan motor will run and air will be exhausted out the louvers in the front of the machine. The weld- ing output and wire feeder remain off until the gun trigger is pressed.

2.Wire Speed Control — Controls the wire feed speed from 50 – 300 in /min (1.3 – 7.6 m/min). The control can be preset on the dial to the setting specified on the SP- 100T Application Chart located on the inside of the wire feed section door.

3.Voltage Control — A 4-posi- tion tap selector switch gives full range adjustment of power source output voltage. Do not switch while welding.

OFF

ON

WIRE SPEED

ARC VOLTS

FIGURE B.1b

4

+

-

5

Refer to Figure B.1b.

4.Circuit Breaker – Protects machine from damage if maximum output is exceeded. Button will extend out when tripped (Manual reset).

SP-100T

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Contents SP-100T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications SP-100T InstallationSafety Precautions Identify and Locate ComponentsElectric Shock can kill Stacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SP-100TFigure A.5 Requirements For CSA Rated Output Input ConnectionsRequirements For Rated Output Code Requirements for Input ConnectionsRecommended Processes Design FeaturesOperation General DescriptionControls and Settings Welding CapabilityLimitations Wire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart K549-1 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitInnershield Fcaw Conversion Replacement PartsMaintenance Maintenance Safety PrecautionsRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Feeding Problems Welding Problems Diagrams SP-100T Wiring DiagramPrecaucion Warnung