Lincoln Electric SP-100T manual Feeding Problems

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E-3

TROUBLESHOOTING

E-3

 

 

 

Observe Safety Guidelines

detailed in the beginning of this manual.

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

 

 

No wire feed when gun trigger is

 

 

1.

If the wire drive motor is running

 

 

 

 

 

pulled. Fan runs, gas flows and

 

 

 

make sure that the correct drive

 

 

 

 

 

machine has correct open circuit

 

 

 

rolls are installed in the machine.

 

 

 

 

 

voltage (32VDC maximum) weld

 

 

 

 

 

 

Contact your local Lincoln

 

 

output.

 

 

2.

Check for clogged cable liner or

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

contact tip.

 

 

 

 

 

 

 

 

3.

Check for proper size cable liner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and contact tip.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS FLOW PROBLEMS

 

 

 

 

 

Low or no gas flow when gun

 

 

1.

Check gas supply, flow regulator

 

 

 

 

 

trigger is pulled. Wire feed, weld

 

 

 

and gas hoses.

 

 

 

 

 

output and fan operate normally.

 

 

2.

Check gun connection to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

machine for obstruction or leaky

 

 

Contact your local Lincoln

 

 

 

 

 

 

seals.

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SP-100T

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Contents SP-100T Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications SP-100TSafety Precautions Identify and Locate ComponentsElectric Shock can kill Output Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-100T GUN InstallationWork Cable Installation GAS ConnectionFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Requirements For CSA Rated OutputGeneral Description Design FeaturesOperation Recommended ProcessesControls and Settings Welding CapabilityLimitations Wire Loading Welding OperationsSequence of Operation Friction Brake Adjustment Wire ThreadingCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts Innershield Fcaw ConversionMaintenance Maintenance Safety PrecautionsRoutine Maintenance For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Changing Liner Liner trim lengthGUN Handle Parts Figure D.3Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Feeding Problems Welding Problems SP-100T Wiring Diagram DiagramsPrecaucion Warnung