Lincoln Electric SP-100T Operation, General Description, Design Features, Recommended Processes

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OPERATION

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Read entire operation section before operating the SP-100T.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground.

Always wear dry insulating gloves.

FUMES AND GASES can be dangerous.

Keep your head out of fumes.

Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS can cause fire or explosion.

Keep flammable material away.

Do not weld on closed contain- ers.

ARC RAYS can burn eyes and skin.

• Wear eye, ear and body protec- tion.

Observe all safety information throughout this manual.

GENERAL DESCRIPTION

The SP-100T is a complete semiautomatic constant- voltage DC wire feeder / power source arc welder. It has been designed for workshop, hobby, automotive and light maintenance. Included is a tap-switch con- trolled, single phase constant voltage transformer / rectifier power source and a wire feeder welding gun for feeding .023 - .025” (0.6 mm) through .030” (0.8

mm)solid steel electrode. An optional kit is available for feeding .035” (0.9 mm) Innershield® NR-211-MP flux-cored wire.

The SP-100T is ideally suited for individuals having access to 115 volt AC input power, and wanting the ease of use, quality and dependability of both gas metal arc welding or GMAW (also known as MIG welding) and the Innershield electrode process (self- shielded flux-cored or FCAW). The SP-100T is a rugged and reliable machine that has been designed for dependable service and long life.

RECOMMENDED PROCESSES

The SP-100T can be used for welding mild steel using the Gas Metal Arc Welding (GMAW or MIG, Metal Inert Gas) single pass process, which requires a sup- ply of shielding gas, or the flux-cored arc welding (FCAW) process using Innershield® electrode wire. The SP-100T is configured for use with the GMAW process as delivered from the factory.

OPERATIONAL CONTROLS

The SP-100T has the following controls as standard: Control Power ON/OFF Switch, Voltage Control, Wire Speed Control, Trigger Switch, and a Circuit Breaker.

DESIGN FEATURES

Operates on 115 volt input — no special wiring required.

“Cold electrode” until gun trigger is pressed for an added measure of safety.

Overload protection — incorporates both a thermo- stat and a circuit breaker.

Quality wire drive with electronic overload protec- tion.

“Quick Release” idle roll pressure arm is easily adjusted.

Reversible, dual groove drive roll. Drive roll will feed .023 – .025” (0.6 mm) and .030" - .035" (0.8 - 0.9 mm) diameter wire.

SP-100T

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Contents SP-100T Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications SP-100TElectric Shock can kill Safety PrecautionsIdentify and Locate Components Output Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-100T GUN InstallationWork Cable Installation GAS ConnectionFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Requirements For CSA Rated OutputGeneral Description Design FeaturesOperation Recommended ProcessesLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Friction Brake Adjustment Wire ThreadingMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts Innershield Fcaw ConversionRoutine Maintenance MaintenanceMaintenance Safety Precautions For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Changing Liner Liner trim lengthGUN Handle Parts Figure D.3Troubleshooting HOW to USE Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems Welding Problems SP-100T Wiring Diagram DiagramsPrecaucion Warnung