Lincoln Electric FX450 specifications INPuT FuSE and SuPPLY Wire Considerations, INPuT Connection

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A-4

INSTALLATION

A-4

 

 

 

WARNING

ELECTRIC ShOCK can kill.

ONLY A QuALIFIED ELECTRICIAN ShOuLD CONNECT ThE INPuT LEADS TO ThE FX450. CONNEC-

TIONS ShOuLD bE MADE IN ACCORDANCE WITh ALL LOCAL AND NATIONAL ELECTRI- CAL CODES AND ThE CONNECTION DIAGRAM LOCATED ON ThE INSIDE OF ThE RECON- NECT/INPuT ACCESS DOOR OF ThE MAChINE. FAILuRE TO DO SO MAY RESuLT IN bODILY INJuRY OR DEATh.

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INPuT FuSE AND SuPPLY WIRE CONSIDERATIONS

Refer to Specification in this Installation Section for recommended fuse, wire sizes and type of the copper wires. Fuse the input circuit with the recommended super lag fuse or delay type breakers (also called "inverse time" or "thermal/magnetic" circuit breakers). Choose input and grounding wire size according to local or national electrical codes. Using input wire sizes, fuses or circuit breakers smaller than recom- mended may result in "nuisance" shut-offs from welder inrush currents, even if the machine is not being used at high currents.

INPuT CONNECTION

(See Figure A.1)

Use a three-phase supply line. A 1.40 inch (36 mm) diameter access hole for the input supply is located on the case back. Connect L1, L2, L3 and ground according to the Input Supply Connection Diagram decal located on the internal horizontal panel.

To access the reconnect/input supply connection blocks, remove the 8 screws that secure the case top of the welder and remove the case top.

INPuT VOLTAGE SELECTION

Welders are shipped connected for 460 Volt input voltage. To move this connection to a different input voltage, see the diagram located on the inside panel in the reconnect/input connection area, also illustrat- ed below. If the Auxiliary lead (indicated as ‘A’) is placed in the wrong position and power is applied to the machine, the machine will protect itself and dis- play an error message:

"Err" "058" will be shown on the display.

The control board and switch boards will blink out error 58 on their status leds.

The weld output will be turned off and the control board will force itself into an idle state.

The machine will need to have the misconnect condition removed before it will recover.

FIGuRE A-1

RECONNECT TERMINAL BLOCK

POWER SUPPLY ACCESS HOLE

• Route input power cable through this hole.

RECONNECT TERMINAL BLOCK

Reconnects auxiliary transformers for the proper input voltages

POWER SUPPLY TERMINAL BLOCK

Line Cord/Cable attaches here.

A ground terminal marked with the symbol shown

is provided separate from this block for connecting the ground lead of the line cord. (See your local and national electrical codes for proper grounding methods.)

FX450 (RED-D-ARC)

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Contents RED-D-ARC California Proposition 65 Warnings SafetyARC Rays can burn Electric Shock can killIii Welding and Cutting Sparks can Cause fire or explosionCylinder may explode if damaged Sûreté Pour Soudage a L’Arc PRÉCAuTIONS DE SûretéCuSTOMER Assistance Policy Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents FX450 RED-D-ARC InstallationTEChNICAL Specifications FX450 VoltageModel ProcessEnvironmental Limitations LiftingStacking INPuT Voltage Selection INPuT FuSE and SuPPLY Wire ConsiderationsINPuT Connection CAbLE Connections PIN Remote Control ConnectorFunction Pin Wiring PIN Connector for Wire FeederTAbLE A.1 OuTPuT CAbLE GuIDELINES Recommended Electrode and Work CAbLE SIzES for ARC WeldingControl CAbLE Connections General GuidelinesOFF Safety PRECAuTIONSWire Feeder OperationProtective PRODuCT DescriptionVoltage Process Limitations EQuIPMENTEQuIPMENT Limitations Recommended ProcessesFIGuRE b.1 Case Front Control DescriptionsWeld Controls and Displays Common Welding PROCEDuRESInput Power Cord Access hole Case bACK ControlThermal Light Weld Terminals On/Remote Toggle SwitchControl Local/Remote Toggle Switch BASIC Modes of OperationWeld Terminals On/Remote GtawCV-GAS CV-INNERShIELD TIG Options AccessoriesOptions / Accessories General OptionsThermal Protection MaintenanceROuTINE Maintenance PERIODIC MAINTENANCEHOW to uSE TROubLEShOOTING GuIDE TROubLEShOOTINGRecommended PRObLEMSSymptoms POSSIbLE CAuSEError Codes for the FX450 USING ThE STATuS LED to TROubLEShOOT System PRObLEMSFX450 RED-D-ARC DiagramsDimension Print Precaucion Warnung