Lincoln Electric FX450 specifications Lifting, Stacking, Environmental Limitations

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A-3

INSTALLATION

A-3

 

 

 

SAFETY PRECAuTIONS

WARNING

ELECTRIC ShOCK can kill.

ONLY QuALIFIED PERSONNEL

ShOuLD PERFORM ThIS INSTALLA-

TION.

TuRN OFF INPuT POWER TO ThE POWER SOuRCE AT ThE DISCONNECT SWITCh OR FuSE bOX bEFORE WORKING ON ThIS EQuIPMENT. TuRN OFF ThE INPuT POWER TO ANY OThER EQuIPMENT CONNECTED TO ThE WELDING SYSTEM AT ThE DISCONNECT SWITCh OR FuSE bOX bEFORE WORKING ON ThE EQuIPMENT.

DO NOT TOuCh ELECTRICALLY hOT PARTS.

ALWAYS CONNECT ThE FX450 GROuNDING LuG (LOCATED INSIDE ThE RECONNECT INPuT ACCESS DOOR) TO A PROPER SAFETY (EARTh) GROuND.

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SELECT SuITAbLE LOCATION

LOCATION AND VENTILATION FOR COOLING Place the welder where clean cooling air can freely circulate in through the rear louvers and out through the case sides. Dirt, dust, or any foreign material that can be drawn into the welder should be kept at a mini- mum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdowns.

LIFTING

Both handles should be used when lifting the FX450. When using a crane or overhead device a lifting strap should be connected to both handles. Do not attempt to lift the FX450 with accessories attached to it.

STACKING

The FX450 cannot be stacked.

ENVIRONMENTAL LIMITATIONS

The FX450 is IP23 rated for use in an outdoor envi- ronment. The FX450 should not be subjected to falling water during use nor should any parts of it be sub- merged in water. Doing so may cause improper oper- ation as well as pose a safety hazard. The best prac- tice is to keep the machine in a dry, sheltered area.

CAuTION

Do not mount the FX450 over combustible sur- faces. Where there is a combustible surface directly under stationary or fixed electrical equip- ment, that surface shall be covered with a steel plate at least .060” (1.6mm) thick, which shall extend not less than 5.90” (150mm) beyond the equipment on all sides.

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INPuT AND GROuNDING CONNECTIONS

MAChINE GROuNDING

The frame of the welder must be grounded. A ground terminal marked with the symbol shown is located inside the reconnect/input connection area for this purpose. See your

local and national electrical codes for proper ground- ing methods.

hIGh FREQuENCY PROTECTION

Locate the FX450 away from radio controlled machin- ery. The normal operation of the FX450 may adverse- ly affect the operation of RF controlled equipment, which may result in bodily injury or damage to the equipment.

hIGh TEMPERATuRE OPERATION

WELDER OuTPuT RATINGS AT 55°C

ELEVATED TEMPERATuRES

AMPS

DUTY CYCLE

VOLTS

TEMPERATURES

 

 

 

 

340

100%

34VDC

 

 

 

 

 

375

60%

35VDC

55°C

 

 

 

400

40%

36VDC

 

 

 

 

 

450

20%

38VDC

 

 

 

 

 

FX450 (RED-D-ARC)

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Contents RED-D-ARC Safety California Proposition 65 WarningsElectric Shock can kill ARC Rays can burnCylinder may explode if damaged Welding and Cutting Sparks can Cause fire or explosionIii PRÉCAuTIONS DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately CuSTOMER Assistance PolicyTAbLE of Contents Voltage InstallationTEChNICAL Specifications FX450 FX450 RED-D-ARCProcess ModelStacking LiftingEnvironmental Limitations INPuT Connection INPuT FuSE and SuPPLY Wire ConsiderationsINPuT Voltage Selection PIN Connector for Wire Feeder PIN Remote Control ConnectorFunction Pin Wiring CAbLE ConnectionsGeneral Guidelines Recommended Electrode and Work CAbLE SIzES for ARC WeldingControl CAbLE Connections TAbLE A.1 OuTPuT CAbLE GuIDELINESOperation Safety PRECAuTIONSWire Feeder OFFVoltage PRODuCT DescriptionProtective Recommended Processes EQuIPMENTEQuIPMENT Limitations Process LimitationsCase Front Control Descriptions FIGuRE b.1Case bACK Control Common Welding PROCEDuRESInput Power Cord Access hole Weld Controls and DisplaysBASIC Modes of Operation Weld Terminals On/Remote Toggle SwitchControl Local/Remote Toggle Switch Thermal LightCV-GAS GtawWeld Terminals On/Remote CV-INNERShIELD General Options AccessoriesOptions / Accessories TIG OptionsPERIODIC MAINTENANCE MaintenanceROuTINE Maintenance Thermal ProtectionTROubLEShOOTING HOW to uSE TROubLEShOOTING GuIDEPOSSIbLE CAuSE PRObLEMSSymptoms RecommendedUSING ThE STATuS LED to TROubLEShOOT System PRObLEMS Error Codes for the FX450Diagrams FX450 RED-D-ARCDimension Print Precaucion Warnung