Lincoln Electric FX450 specifications USING ThE STATuS LED to TROubLEShOOT System PRObLEMS

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E-3

 

TROubLEShOOTING

E-3

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

uSING ThE STATuS LED TO TROubLEShOOT SYSTEM PRObLEMS

 

Errors are

displayed on the user interface. In addition, there are status lights on the control pc board and the

switch pc board that contain error sequences.

 

Included in this section is information about the Status Lights and some basic troubleshooting charts for both machine and weld performance.

The status lights on the main control board and the switch pc board are dual-color LED’s. Normal operation for each is steady green.

Error Codes for the FX450

Error

Description

Corrective Action

 

 

Code#

 

 

 

 

 

31

Primary Over Current

Check the input power (voltage and fre-

Machine needs to be turned

 

 

quency). Verify the primary reconnect is

off and back on to reset.

 

 

properly configured for the input voltage.

 

 

 

 

 

If condition persists contact an authorized

 

 

 

 

 

Field Service Shop.

 

 

 

 

 

 

 

711

Capacitor over-or-under volt-

Check input power (voltage and frequency)

Machine needs to be turned

 

age.

while welding. Verify the primary reconnect

off and back on to reset.

 

 

is properly configured for the input voltage.

 

 

 

 

 

 

 

 

 

712

Communication error between

Re-trigger to recover from error.

Weld

Terminals

Remote:

 

P.C. boards or P.C. board

 

Re-trigger to recover from

 

fatal.

If condition persists contact an authorized

error.

 

 

 

 

Field Service Shop.

 

 

 

 

 

 

Weld

Terminals

Local:

 

 

 

Toggle Remote/Local Switch

 

 

 

to recover from error.

 

 

 

 

 

 

713

Input Power Misconnect

 

 

 

 

 

Supply Voltage is too high.

Verify the primary reconnect is properly

 

 

 

 

 

configured for the input voltage.

Machine needs to be turned

 

 

 

off and back on to reset.

714

Input Power Misconnect

If condition persists contact an authorized

 

 

 

 

Supply Voltage is too low.

Field Service Shop.

 

 

 

 

 

 

 

715

Supply Voltage to the switch

If condition persists contact an authorized

Machine needs to be turned

 

Printed Circuit Board is too

Field Service Shop.

off and back on to reset.

 

low.

 

 

 

 

 

 

 

 

 

 

CAuTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

FX450 (RED-D-ARC)

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Contents RED-D-ARC Safety California Proposition 65 WarningsElectric Shock can kill ARC Rays can burnIii Welding and Cutting Sparks can Cause fire or explosionCylinder may explode if damaged PRÉCAuTIONS DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately CuSTOMER Assistance PolicyTAbLE of Contents Voltage InstallationTEChNICAL Specifications FX450 FX450 RED-D-ARCProcess ModelEnvironmental Limitations LiftingStacking INPuT Voltage Selection INPuT FuSE and SuPPLY Wire ConsiderationsINPuT Connection PIN Connector for Wire Feeder PIN Remote Control ConnectorFunction Pin Wiring CAbLE ConnectionsGeneral Guidelines Recommended Electrode and Work CAbLE SIzES for ARC WeldingControl CAbLE Connections TAbLE A.1 OuTPuT CAbLE GuIDELINESOperation Safety PRECAuTIONSWire Feeder OFFProtective PRODuCT DescriptionVoltage Recommended Processes EQuIPMENTEQuIPMENT Limitations Process LimitationsCase Front Control Descriptions FIGuRE b.1Case bACK Control Common Welding PROCEDuRESInput Power Cord Access hole Weld Controls and DisplaysBASIC Modes of Operation Weld Terminals On/Remote Toggle SwitchControl Local/Remote Toggle Switch Thermal LightWeld Terminals On/Remote GtawCV-GAS CV-INNERShIELD General Options AccessoriesOptions / Accessories TIG OptionsPERIODIC MAINTENANCE MaintenanceROuTINE Maintenance Thermal ProtectionTROubLEShOOTING HOW to uSE TROubLEShOOTING GuIDEPOSSIbLE CAuSE PRObLEMSSymptoms RecommendedUSING ThE STATuS LED to TROubLEShOOT System PRObLEMS Error Codes for the FX450Diagrams FX450 RED-D-ARCDimension Print Precaucion Warnung