Lincoln Electric FX450 ROuTINE Maintenance, Periodic Maintenance, Thermal Protection

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MAINTENANCE

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SAFETY PRECAuTIONS

WARNING

ELECTRIC ShOCK can kill.

Only Qualified personnel should perform this maintenance.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

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See additional warning information throughout this Operator’s Manual

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VISuAL INSPECTION

Clean interior of machine with a low pressure air stream. Make a thorough inspection of all compo- nents. Look for signs of overheating, broken leads or other obvious problems. Many problems can be uncovered with a good visual inspection.

ROuTINE MAINTENANCE

1.Every 6 months or so the machine should be cleaned with a low pressure airstream. Keeping the machine clean will result in cooler operation and higher reliability. Be sure to clean these areas:

All printed circuit boards

Power switch

Main transformer

Heatsink Fins

Input rectifier

Auxiliary Transformer

Reconnect Switch Area

Fan (Blow air through the rear louvers)

2.Examine the sheet metal case for dents or breakage. Repair the case as required. Keep the case in good con- dition to insure that high voltage parts are protected and correct spacings are maintained. All external sheet metal screws must be in place to insure case strength and electrical ground continuity.

PERIODIC MAINTENANCE

Thermal Protection

Thermostats protect the machine from excessive operating temperatures. Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating. If excessive operating temperature should occur, the thermostat will disable the machine output. The meter will remain energized during this time. Thermostats are self-resetting once the machine cools sufficiently. If the thermostat shutdown was caused by excessive output or duty cycle and the fan is operating normally, the Power Switch may be left on and the reset should occur within a 15 minute period.

FX450 (RED-D-ARC)

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Contents RED-D-ARC California Proposition 65 Warnings SafetyARC Rays can burn Electric Shock can killIii Welding and Cutting Sparks can Cause fire or explosionCylinder may explode if damaged Sûreté Pour Soudage a L’Arc PRÉCAuTIONS DE SûretéCuSTOMER Assistance Policy Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents FX450 RED-D-ARC InstallationTEChNICAL Specifications FX450 VoltageModel ProcessEnvironmental Limitations LiftingStacking INPuT Voltage Selection INPuT FuSE and SuPPLY Wire ConsiderationsINPuT Connection CAbLE Connections PIN Remote Control ConnectorFunction Pin Wiring PIN Connector for Wire FeederTAbLE A.1 OuTPuT CAbLE GuIDELINES Recommended Electrode and Work CAbLE SIzES for ARC WeldingControl CAbLE Connections General GuidelinesOFF Safety PRECAuTIONSWire Feeder OperationProtective PRODuCT DescriptionVoltage Process Limitations EQuIPMENTEQuIPMENT Limitations Recommended ProcessesFIGuRE b.1 Case Front Control DescriptionsWeld Controls and Displays Common Welding PROCEDuRESInput Power Cord Access hole Case bACK ControlThermal Light Weld Terminals On/Remote Toggle SwitchControl Local/Remote Toggle Switch BASIC Modes of OperationWeld Terminals On/Remote GtawCV-GAS CV-INNERShIELD TIG Options AccessoriesOptions / Accessories General OptionsThermal Protection MaintenanceROuTINE Maintenance PERIODIC MAINTENANCEHOW to uSE TROubLEShOOTING GuIDE TROubLEShOOTINGRecommended PRObLEMSSymptoms POSSIbLE CAuSEError Codes for the FX450 USING ThE STATuS LED to TROubLEShOOT System PRObLEMSFX450 RED-D-ARC DiagramsDimension Print Precaucion Warnung