Lincoln Electric IM849 manual Power Feed 10A Controller

POWER FEED 10A CONTROLLER

F-1

CAN BUSS LOW CAN BUSS HIGH

ELECTRODE SENSE

40Vdc CAN POWER

COMMON

5-PIN INPUT RECEPTACLE

A

B

C

D

E

L1

541E

542E

L2

67

540E

500E

0.0047uF

CAP

				1
		CONTROL P.C. BOARD		2
	1			3
				4
	2	J81		5
	3			6
	4			7
				8	J333
541E	1			9
542E	2	J82		10
500E	3		TRAVEL	11
540E	4		RELAY #1	12
				13
				14
	1			15
	2		CR2	16
833	3	J83

REMOTE P.C. BOARD

	TERMINAL STRIP
		1
		2
	CR1-4	3	CR1 INPUT #4
	CR1-8	4	CR1 INPUT #8
	CR1-2	5	CR1 NO #2
	CR1-6	6	CR1 NO #6
	CR1-3	7	CR1 NC #3
	CR1-7	8	CR1 NC #7
	GND-A	9	TRAVEL #1 GND
	CR2-4	10	CR2 INPUT #4
	CR2-8	11	CR2 INPUT #8
	CR2-2	12	CR2 NO #2
FLUX HOPPER	CR2-6	13	CR2 NO #6	A
RELAY	CR2-3	14	CR2 NC #3	B

4-PIN TRAVEL

834

POWER FEED™ 10A

N.A. TO REMOTE THE PENDANT, UNPLUG J2 FROM P2. REMOVE SWITCH PANEL FROM DOOR. PLUG P2P INTO J2.

START

851A 852A

			4																									1
			5
																												2
			6
																												3
																												4
			1																									5
			2															J87										6
			3																									7
			4				J84																					8	J332
																												9
			5								1	2	3	4	5	6	7	8	9 10 11 12 13 14 15							16
			6																									10
			7																									11
			8																								TRAVEL	12
								J85														J86					RELAY #2	13
																												14
																												15
1	2	3	4		5	6	7	8	9	10 11 12 13 14 15 16								1	2	3	4	5	6	7	8	9	10	16
																											CR1	1
																											3312	2
																												3
																												4
851B 853B				855		857		859		8511																		5
																												6
																													J331
			854		856																							7
	852						858		8510		8512
																							FLEX				3318	8
															B													9
																												10
														W														11
								L4																				12

	1
	2
	3
	4
J33	5	FLEX
	6
	7
	8
	9
	10

CR2-7	15	CR2 NC #7	C
GND-B	16	TRAVEL #2 GND	D
CR3	17	CR3 INPUT #4
CR3-4
CR3-8	18	CR3 INPUT #8
CR3-2	19	CR3 NO #2
CR3-6	20	CR3 NO #6
CR3-3	21	CR3 NC #3	A
CR3-7	22	CR3 NC #7	B
GND-C	23	FLUX GND	C
859	24	SHUTDOWN #1 SUPPLY
8510	25	SHUTDOWN #1
859	26	SHUTDOWN #2 SUPPLY
8511	27	SHUTDOWN #2
853	28	STOP IN
851	29	STOP IN SUPPLY
	30
	31
	32
	33
	34
	35
	36

RECEPTACLE

3-PIN FLUX RECEPTACLE

CONTROLLER

	STOP
851A	853A
	INCH UP
851A	854A
	TRAVEL
	MODE
	856A
855A
	857A

TRAVEL INPUTS

O	856A	857A
N	0	1
F
O
F	0	0
U
A
T
O	1	0

PURGE/FLUX

L3

BETWEEN

SWITCH

BODY AND

PANELN.A.

			W	B
	P2/J2			DISPLAY		DUAL		BETWEEN	MEMORY
				BOARD		ENCODER		ENCODER	BOARD
851A	1	851C	RED / GREEN			BOARD		BODY AND
852A	2	852						DOOR
853A	3	853C	STATUS LED				1
854A	4	854
855A	5	855				J361	2
							3	3613
856A	6	856
							4
857A	7	857
858A	8	858
8512A	9	8512
GND-D	10	GND-D		1			1			1
				2			2			2
				3			3			3
				4			4			4
				5	FLEX	J34	5	FLEX	J34	5	FLEX
				J34			6			6
				6
P2P				7			7			7
				8			8			8
	1	851P		9			9			9
				10			10			10
	2
		852P
	3	853P

MSP 4		SHIELDEDCABLE
BOARD
	1
	2
	3
	4
J34	5	FLEX
	6
	7
	8
	9
	10
		CAP

	37
	38		A
851P	39	SWITCH GROUP #1 SUPPLY	B
852P	40	START	C
853P	41	STOP	D
854P	42	INCH UP	E
855P	43	SWITCH GROUP #2 SUPPLY	F
856P	44	TRAVEL MODE - AUTO	G
857P	45	TRAVEL MODE - ON	H
858P	46	FLUX FILL	I
8512P	47	INCH DOWN	J
	48	531A-48	K
		531B-48
	49	532A-49	L
		532B-49	M
GND	50	GND IN
			N

14-PIN PENDANT

RECEPTACLE

855A	858A
INCH DOWN
855A	8512A

REMOTEABLE

PENDANT

4	854P
5	855P
6	856P
7	857P
8	858P
9	8512P
10

REMOTE

PENDANT

CONNECTION

B

G4610

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

DIAGRAMS

F-1