Lincoln Electric IM849 manual Contact your local Lincoln

Page 34

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

ARCLINK SYSTEM ERROR CODES

 

Err 44

Main CPU problem.

1.

Verify the earth ground connec-

 

 

 

 

 

tion to the power source is wired

 

 

 

 

 

correctly.

 

 

 

 

2.

See the power source Instruction

 

 

 

 

 

Manual.

 

 

 

 

 

 

 

Err 53

Voltage sense loss.

1. Verify correct sense lead connection.

 

 

 

 

 

 

 

 

Err 54

Short term secondary over-

 

 

 

 

 

current.

 

 

 

 

 

 

 

 

 

 

Err 81

Motor overload, long term.

1.

The wire drive motor has over-

 

 

 

 

 

heated. Check that the electrode

 

 

 

 

 

slides easily through the gun and

 

 

 

 

 

cable.

 

2.Remove tight bends from the gun and cable.

3.Check that the spindle brake is not too tight.

 

If all recommended possible areas

4. Verify a high quality electrode is of misadjustment have been

being used.

checked and the problem persists,

Contact your local Lincoln

 

5.Wait for the error to reset and the Authorized Field Service Facility. motor to cool (approximately 1

minute).

Err 82 Motor overload, short term.

1.

The wire drive motor current draw

 

 

has exceeded limits, usually

 

 

because the motor is in a locked

 

 

rotor state. Check that motor can

 

 

turn freely when idle arm is open.

 

2.

Verify that the gears are free of

 

 

debris and dirt.

 

 

 

Err 263 No usable weld modes.

1.

The power source does not have

 

 

any welding programs loaded.

 

2.

See the power source Instruction

 

 

Manual for load welding pro-

 

 

grams.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10A CONTROLLER

Image 34
Contents Power Feed 10A Controller Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Power Feed 10A Controller Technical Specifications Power Feed 10A ControllerGeneral Information Installation Safety PrecautionAuxiliary Input Power Connection Instructions Interfacing to the Power Feed 10A ControllerConverting Switch Panel to a remote pendant Interfacing to the Switch Panel Controls Controlling NON-LINCOLN Auxiliary Equipment Figure A.2Shutdown Inputs Stop InputConnection Diagram System Power Feed 10A Controller Control BOXRemote Sense Lead Specifications Welding with Multiple ArcsDefinitions of Welding Modes Design FeaturesOperation Common Welding AbbreviationsProcess Limitations Product DescriptionRecommended Processes Equipment LimitationsLocating Front Panel Controls and INPUT, Ouput Connections Control BOX Without Door Power Feed 10A ControllerControl BOX With Door Case Front Controls Case Front Control Descriptions LED condition DefinitionInch Wire Feed Speed Setting POWER-UP SequenceWire Feeder Setup Travel ModeTable B.1 Changing Weld Modes Weld Mode DescriptionMode Select Panel 4 MSP4 DescriptionAC Control Start OptionsSetup Setup Mode OptionsSet Timers END OptionsParameter Units Range Default Value Where is IT SET? Weld Sequence Parameter ListGeneral Setup Mode Options LOCKOUT/SECURITY Infrared IR ControlPanel Memory Recalling Procedure Memory VS. User MemoryMulti Procedure Welding Memory SavingHigh Limit Limit SettingAttribute Accessories General Options AccessoriesRoutine Maintenance MaintenanceSafety Precautions Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuideLINC-NET System Error Codes Your local Lincoln Authorized Field Service FacilityField Service Facility Your local Lincoln AuthorizedContact your local Lincoln Output Problems Troubleshooting Power Feed 10A Controller Dimensionprint M20414Precaucion Warnung