Lincoln Electric IM767 specifications Input Connections, Gas Solenoid Inlet Fitting, Cable

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A-5

INSTALLATION

A-5

WARNING

BUILDUP OF SHIELDING GAS may harm health or kill.

• Shut off shielding gas supply when not in use.

SEE AMERICAN NATIONAL STANDARD Z-49.1, “SAFETY IN WELDING AND CUTTING” PUB- LISHED BY THE AMERICAN WELDING SOCIETY.

1.Chain the cylinder to a wall or other stationary sup- port to prevent the cylinder from falling over. Insulate the cylinder from the work circuit and earth ground.

FIGURE A.5

Flow Regulator

Cylinder Valve

Gas Hose

3.Attach the flow regulator to the cylinder valve and tighten the union nut securely with a wrench. The flow regulator for carbon dioxide must have a plas- tic washer seated in the fitting that attaches to the cylinder to prevent leakage.

4.Refer to Figure A.6. Attach one end of inlet gas hose to the outlet fitting of the flow regulator and tighten the union nut securely with a wrench. Connect the other end to the Gas Solenoid Inlet Fitting (5/8-18 female threads — for CGA — 032 fitting). Make certain the gas hose is not kinked or twisted.

INPUT CONNECTIONS

Refer to Figure A.6.

The WELDMARK 135 PLUS has two input connec- tions, the power input cable, and the Gas Solenoid Inlet Fitting. Both are located on the rear of the machine.

FIGURE A.6

Gas Solenoid

Inlet Fitting

2. With the cylinder securely installed, remove the

 

cylinder cap. Stand to one side away from the out-

Power

let and open the cylinder valve very slightly for an

Input

instant. This blows away any dust or dirt which may

Cable

have accumulated in the valve outlet.

 

WARNING

BE SURE TO KEEP YOUR FACE AWAY FROM THE VALVE OUTLET WHEN “CRACKING” THE VALVE. Never stand directly in front of or behind the flow regulator when opening the cylinder valve. Always stand to one side.

WELDMARK 135 PLUS

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Contents Weldmark 135 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications Weldmark 135 Plus Safety Precautions Identify and Locate Components Electric Shock can kill Work Clamp Installation Work Cable InstallationSelect Suitable Location StackingGUN Installation Connecting Gun Cable to the Weldmark 135 PlusGAS Connection Input Connections Gas Solenoid Inlet FittingInput CableCode Requirements for Input Connections Requirements For Rated OutputRequirements For Maximum Output Observe all safety information throughout this manual OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionControls and Settings Design Features AdvantagesGeneral Description Welding CapabilityWire Loading Welding OperationsSequence of Operation Friction Brake Adjustment Wire Threading4OPERATIONB-4 Shielding Gas Making a WeldChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Wire Feed Overload Protection Overload ProtectionOutput Overload Thermal ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionCommon Metals Joint Types and PositionsFor Gmaw MIG Process For Fcaw Innershield ProcessWelding In The Vertical Position PenetrationFillet Welds Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the Weldmark 135 PLUS, use Following Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Replacement Parts Innershield Fcaw ConversionMaintenance Maintenance Safety PrecautionsItems Requiring no Maintenance Routine and Periodic MAINTE- NanceGUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollChanging Liner GUN Handle PartsLiner trim length for gun with red trigger Magnum 100L Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Guide Output ProblemsProblems Possible Symptoms Cause Recommended Course of ActionGAS Flow Problems Wiring Diagrams SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMSWeldmark 135 Plus Precaucion Warnung Manufactured by Lincoln Electric Company