Lincoln Electric IM767 specifications Wiring Diagrams, SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMS

Page 43

WELDMARK 135 PLUS

specific diagram for a particular code is pasted inside the machine on one

NOTE: This diagram is for reference only. It may not be accurate for all machines

 

of the

covered

 

 

by

 

 

 

 

 

 

 

 

SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not Operate with covers removed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ARC VOLTAGE

 

 

 

 

Disconnect input power by unplugging

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power cord before servicing

 

 

 

 

 

 

CONTROL P.C. BOARD

 

 

 

 

 

 

 

 

5K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

R1

 

 

 

 

Do Not touch electrically live parts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

205

 

207

H I G H V O L T A G E

 

Only qualified persons should install,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

use or service this machine.

32A

 

 

 

 

 

 

 

32A

 

 

 

*

 

 

 

 

206

 

c a n k i l l

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS

 

 

 

 

 

 

 

 

 

 

( J2 )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JUMPERED PLUG STANDARD

 

SOLENOID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

( J1 )

*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPOT/STITCH TIMER OPTIONAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE SPEED

N.C.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

 

 

 

 

(MOUNTED TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R2

 

 

 

 

 

DIODE HEATSINK)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

531

31A

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

 

 

 

( J3 )

 

 

 

 

 

 

 

 

5

4

3

2

1

GUN TRIGGER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

208

 

203

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

206

 

 

539

 

204

203

 

213

 

208

 

209

 

 

 

 

 

 

212

 

 

207

 

205

 

541

203

209

211

 

 

 

215

 

 

 

213

 

 

 

 

 

 

 

 

 

 

 

 

 

215

 

 

 

 

 

 

 

 

 

 

 

211

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO GROUND

FAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

213A

(W)

PER NATIONAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

539

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL CODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

204

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

541

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

203

 

 

OUTPUT CHOKE

 

 

 

 

(B)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

WIRE FEED MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L2

L1

AUX WDG.

 

 

 

 

 

 

 

 

 

204

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S1

 

BREAKER

 

31A

531

 

 

 

 

D1

 

 

 

 

 

204

 

 

 

 

 

 

 

 

ON-OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D2

 

 

 

204

 

 

 

 

 

 

 

SWITCH

31

 

 

 

 

 

 

 

202

 

 

 

 

 

 

 

 

 

 

 

 

GUN CABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.A.

 

 

 

 

 

N.D.

59,000

f

 

 

 

CONDUCTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.C.

 

 

 

 

 

 

 

 

N.D.

 

 

 

 

 

 

 

 

C1

40V

 

 

 

 

BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

203

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

T1

201

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.B., N.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D4

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL SYMBOLS PER E1537

 

 

 

 

 

 

 

 

 

D3

 

 

 

203

 

 

 

 

-

 

 

 

TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEAD COLOR CODE:

 

 

 

 

 

 

 

 

 

 

 

 

203

 

 

 

 

 

 

 

 

WORK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F-1

WIRING DIAGRAMS

this manual. enclosure panels.

The

B-BLACK W-WHITE

NOTES:

N.A. DIODES D1 & D3 ARE MOUNTED ON THE OUTSIDE HEATSINK. N.B. DIODES D2 & D4 ARE MOUNTED ON THE INSIDE HEATSINK,

WHICH IS CLOSEST TO THE CENTER PANEL. N.C. COMPONENT VIEWED FROM REAR.

N.D. BOLTED ALUMINUM CONNECTIONS REQUIRE T12837 JOINT COMPOUND (DOW CORNING 340) WHEN REATTACHING.

*

CONNECTOR CAVITY NUMBER

J1

1 2 3

4 5

 

 

J2

 

 

 

J3

LATCH

 

 

 

 

 

 

 

1

2

3

4

5

 

 

 

6

7

 

9

10

5 4

3

2 1

LATCH

 

 

 

LATCH

 

 

 

CAVITY NUMBERING SEQUENCE

 

 

(COMPONENT SIDE OF BOARD)

 

4-01

M19922

F-1

Page 42 Page 44
Image 43
Page 42 Page 44
Contents Weldmark 135 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications Weldmark 135 Plus InstallationIdentify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationConnecting Gun Cable to the Weldmark 135 Plus GUN InstallationGAS Connection Cable Input ConnectionsGas Solenoid Inlet Fitting InputRequirements For Rated Output Code Requirements for Input ConnectionsRequirements For Maximum Output Welding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWelding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake Adjustment4OPERATIONB-4 Making a Weld Shielding GasCleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Fcaw Innershield Process Common MetalsJoint Types and Positions For Gmaw MIG ProcessPenetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the Weldmark 135 PLUS, use Following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Innershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPGUN Handle Parts Changing LinerLiner trim length for gun with red trigger Magnum 100L HOW to USE Troubleshooting Guide TroubleshootingOutput Problems Troubleshooting GuideRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMS Wiring DiagramsWeldmark 135 Plus Precaucion Warnung Manufactured by Lincoln Electric Company
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