Lincoln Electric IM767 Optional Accessories, K586-1 Deluxe Adjustable Gas Regulator Hose Kit

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ACCESSORIES

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OPTIONAL ACCESSORIES

1.K520 Utility Cart — Designed to transport the Lincoln family of small welders. Has provisions for mounting a single gas cylinder. Has front casters and large rear wheels. Handle height is easily adjustable. Bottom tray provided for tools and accessories. Easy assembly required; takes less than 15 minutes.

2. K586-1 Deluxe Adjustable Gas Regulator &

Hose Kit

Accommodates CO2 or mixed Gas Cylinders.

3.K663-2 Aluminum Welding Kit — This kit required for welding with .035 Aluminum wire. Included with this kit are a drive roll, liner and con- tact tip. It is important when changing between welding with steel wire and aluminum to exchange these components due to the lubri- cant applied to steel wire. Failure to do so may result in contaminated welds when welding alu- minum.

See Maintenance section for instructions on installing drive roll, cable liner, contact tip and their proper configuration.

4.KP666-035C Knurled Drive Roll (optional) — Reversible Drive Roll with double knurled grooves for .035 (0.9 mm) cored electrode.

5.K695-2 Spot / Stitch Timer Kit — Includes spot timer to control the spot welding arc time, and a stitch timer to control the on/off cycle time of the arc to prevent burn through on thin gauge metals. Also includes spot welding nozzle.

The Spot/Stitch Timer Kit installs inside the wire feed compartment, replacing the blank panel locat- ed below the gun trigger lead connectors, per the installation instructions included with the kit.

6.K549-1 .035 (0.9 mm) Innershield Welding Kit Includes a contact tip, a gasless nozzle and a cable liner to permit the Magnum™ 100L gun and cable to use .035” (0.9 mm) diameter flux-cored elec- trode. Also included is a spool of .035 (0.9 mm) Innershield NR-211-MP.

WELDMARK 135 PLUS

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Contents Weldmark 135 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications Weldmark 135 Plus InstallationSafety Precautions Identify and Locate ComponentsElectric Shock can kill Work Cable Installation Work Clamp InstallationSelect Suitable Location StackingGUN Installation Connecting Gun Cable to the Weldmark 135 PlusGAS Connection Gas Solenoid Inlet Fitting Input ConnectionsInput CableCode Requirements for Input Connections Requirements For Rated OutputRequirements For Maximum Output Operation Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionDesign Features Advantages Controls and SettingsGeneral Description Welding CapabilityWire Loading Welding OperationsSequence of Operation Friction Brake Adjustment Wire Threading4OPERATIONB-4 Making a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Overload Protection Wire Feed Overload ProtectionOutput Overload Thermal ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCJoint Types and Positions Common MetalsFor Gmaw MIG Process For Fcaw Innershield ProcessWelding In The Vertical Position PenetrationFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the Weldmark 135 PLUS, use Following To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Innershield Fcaw Conversion Replacement PartsMaintenance Safety Precautions MaintenanceItems Requiring no Maintenance Routine and Periodic MAINTE- NanceConfiguration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Changing the Contact TIPChanging Liner GUN Handle PartsLiner trim length for gun with red trigger Magnum 100L HOW to USE Troubleshooting Guide TroubleshootingOutput Problems Troubleshooting GuideRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMS Wiring DiagramsWeldmark 135 Plus Precaucion Warnung Manufactured by Lincoln Electric Company