Lincoln Electric IM767 specifications Installation, Technical Specifications Weldmark 135 Plus

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A-1

 

 

 

INSTALLATION

 

A-1

 

TECHNICAL SPECIFICATIONS – WELDMARK 135 PLUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT – SINGLE PHASE ONLY

 

 

 

Standard Voltage/Frequency

 

 

 

Input Current

 

 

 

 

115V/60Hz

 

 

20 Amps - Rated Output

 

 

 

 

115V/60Hz

 

 

25 Amps - Maximum Output

 

 

115V/60Hz

 

 

15 Amps - CSA Rated output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT

 

 

 

 

 

 

Duty Cycle

 

 

Amps

 

Volts at Rated Amperes

 

20% Duty Cycle – Rated DC Output

 

90

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

Welding Current Range (Continuous)

Maximum Open Circuit Voltage

 

Auxiliary Power

 

Rated DC Output: 25 – 135 Amps

 

28

 

 

 

 

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT CABLE AND FUSE SIZES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse or

 

 

 

 

 

 

 

Output Mode

 

Input Voltage

Breaker Size

Input Amps

 

Extension Cord

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Conductor

 

 

 

 

 

 

 

 

 

#14 AWG

 

 

 

RATED

 

115V/60Hz

20 Amp

20

 

(2.1 mm2) or Larger

 

 

 

 

 

 

 

 

 

for up to

 

 

 

 

 

 

 

 

 

 

25 feet (7.6m)

 

 

 

 

 

 

 

 

 

 

Three Conductor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#12 AWG

 

 

 

MAXIMUM

 

115V/60Hz

25 Amp

25

 

(3.3 mm2) or Larger

 

 

 

 

 

 

 

 

 

for up to

 

 

 

 

 

 

 

 

 

 

50 feet (15.2 m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight

12.0 in

9.75 in

16.5 in

54 Ibs

305 mm

248 mm

419 mm

24.3 kg

 

 

 

 

WELDMARK 135 PLUS

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Contents Weldmark 135 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications Weldmark 135 PlusElectric Shock can kill Safety PrecautionsIdentify and Locate Components Work Clamp Installation Work Cable InstallationSelect Suitable Location StackingGAS Connection GUN InstallationConnecting Gun Cable to the Weldmark 135 Plus Input Connections Gas Solenoid Inlet FittingInput CableRequirements For Maximum Output Code Requirements for Input ConnectionsRequirements For Rated Output Observe all safety information throughout this manual OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionControls and Settings Design Features AdvantagesGeneral Description Welding CapabilitySequence of Operation Wire LoadingWelding Operations 4OPERATIONB-4 Friction Brake AdjustmentWire Threading Shielding Gas Making a WeldProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Wire Feed Overload Protection Overload ProtectionOutput Overload Thermal ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionCommon Metals Joint Types and PositionsFor Gmaw MIG Process For Fcaw Innershield ProcessFillet Welds Welding In The Vertical PositionPenetration Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the Weldmark 135 PLUS, use Following Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Replacement Parts Innershield Fcaw ConversionMaintenance Maintenance Safety PrecautionsItems Requiring no Maintenance Routine and Periodic MAINTE- NanceGUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollLiner trim length for gun with red trigger Magnum 100L Changing LinerGUN Handle Parts Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Guide Output ProblemsProblems Possible Symptoms Cause Recommended Course of ActionGAS Flow Problems Wiring Diagrams SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMSWeldmark 135 Plus Precaucion Warnung Manufactured by Lincoln Electric Company
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