Lincoln Electric
IM767
specifications
Application Chart
Troubleshooting
Install
Application Chart
Wire Loading
Maintenance
Output Problems
Accessories
Friction Brake Adjustment
Controls and Settings
Cleaning Tip And Nozzle
Page 32
B-19
APPLICATION CHART
B-19
WELDMARK 135 PLUS
Page 31
Page 33
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Page 31
Page 33
Contents
Weldmark 135 Plus
Safety
California Proposition 65 Warnings
Electric Shock can kill
Welding Sparks can cause fire or explosion
Iii
Précautions DE Sûreté
Sûreté Pour Soudage a L’Arc
Please Examine Carton and Equipment For Damage Immediately
On-Line Product Registration
Table of Contents
Installation
Technical Specifications Weldmark 135 Plus
Electric Shock can kill
Safety Precautions
Identify and Locate Components
Work Clamp Installation
Work Cable Installation
Select Suitable Location
Stacking
GAS Connection
GUN Installation
Connecting Gun Cable to the Weldmark 135 Plus
Input Connections
Gas Solenoid Inlet Fitting
Input
Cable
Requirements For Maximum Output
Code Requirements for Input Connections
Requirements For Rated Output
Observe all safety information throughout this manual
Operation
Fumes and Gases can be dangerous
Welding Sparks can cause fire or explosion
Controls and Settings
Design Features Advantages
General Description
Welding Capability
Sequence of Operation
Wire Loading
Welding Operations
4OPERATIONB-4
Friction Brake Adjustment
Wire Threading
Shielding Gas
Making a Weld
Process Guidelines
Changing Machine Over to Feed Other Wire Sizes
Cleaning Tip And Nozzle
Wire Feed Overload Protection
Overload Protection
Output Overload
Thermal Protection
Learning to Weld
Learning to Weld
ARC-WELDING Circuit
SELF-SHIELDED Fcaw Welding ARC
Gmaw MIG Welding ARC
Process Selection
Common Metals
Joint Types and Positions
For Gmaw MIG Process
For Fcaw Innershield Process
Fillet Welds
Welding In The Vertical Position
Penetration
Machine SET UP for the SELF-SHIELDED Fcaw Process
Welding Techniques for the SELF- Shielded Fcaw Process
Vertical-down Welding
Correct Welding Position
Correct Electrical Stickout ESO
Correct Welding Speed
Helpful Hints
Practice
Machine SET UP for the Gmaw MIG Process
Welding Techniques for the Gmaw MIG Process
For the Weldmark 135 PLUS, use Following
Troubleshooting Welds
To Eliminate a Ropy Convex Bead in order of importance
To Correct Poor Penetration in order of impor- tance
To Eliminate Stubbing* in order of importance
Proper Gun Handling
Application Chart
K586-1 Deluxe Adjustable Gas Regulator Hose Kit
Accessories
Optional Accessories
Replacement Parts
Innershield Fcaw Conversion
Maintenance
Maintenance Safety Precautions
Items Requiring no Maintenance
Routine and Periodic MAINTE- Nance
GUN and Cable Maintenance
Configuration of Components in Wire Feeding System
For Magnum 100L GUN
Contact Tip Cable Liner Drive Roll
Changing the Contact TIP
Changing Drive Roll
Liner trim length for gun with red trigger Magnum 100L
Changing Liner
GUN Handle Parts
Troubleshooting
HOW to USE Troubleshooting Guide
Troubleshooting Guide
Output Problems
Problems Possible Symptoms Cause
Recommended Course of Action
GAS Flow Problems
Wiring Diagrams
SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMS
Weldmark 135 Plus
Precaucion
Warnung
Manufactured by Lincoln Electric Company
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