Lincoln Electric IM767 specifications Changing Liner, GUN Handle Parts

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D-4

MAINTENANCE

D-4

Slotted

Brass Cable

Set Screw

Connector

Liner Assembly

(Liner bushing to be seated tight against brass cable connector)

1-1/4 (31.8 mm) Liner Trim Length

Gas Diffuser

Contact Tip (Threaded)

Gas Nozzle or Gasless Nozzle (Threaded)

FIGURE D.2

Liner trim length for gun with red trigger (Magnum™ 100L)

CHANGING LINER

NOTICE: The variation in cable lengths prevents the interchangeability of liners. Once a liner has been cut for a particular gun, it should not be installed in anoth- er gun unless it can meet the liner cutoff length requirement. Refer to Figure D.2.

1.Remove gun and cable assembly from machine.

2.Remove the gas nozzle from the gun by unscrew- ing counter-clockwise.

3.Remove the existing contact tip from the gun by unscrewing counter-clockwise.

4.Remove the gas diffuser from the gun tube by unscrewing counter-clockwise.

5.Lay the gun and cable out straight on a flat sur- face. Loosen the set screw located in the brass connector at the wire feeder end of the cable. Pull the liner out of the cable.

6.Insert a new untrimmed liner into the connector end of the cable. Be sure the liner bushing is sten- ciled appropriately for the wire size being used.

7.Fully seat the liner bushing into the connector. Tighten the set screw on the brass cable connec- tor. At this time, the gas diffuser should not be installed onto the end of the gun tube.

8.With the gas nozzle and diffuser removed from the gun tube, be sure the cable is straight, and then trim the liner to the length shown in the Figure D.2. Remove any burrs from the end of the liner.

9.Screw the gas diffuser onto the end of the gun tube and securely tighten.

10.Replace the contact tip and nozzle.

GUN HANDLE PARTS

The gun handle consists of two halves that are held together with a collar on each end. To open up the handle, turn the collars approximately 60 degrees counter-clockwise until the collar reaches a stop. Then pull the collar off the gun handle. If the collars are diffi- cult to turn, position the gun handle against a corner, place a screwdriver against the tab on the collar and give the screwdriver a sharp blow to turn the collar past an internal locking rib. See Figure D-3.

Counter-clockwise

FIGURE D.3

WELDMARK 135 PLUS

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Contents Weldmark 135 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications Weldmark 135 PlusElectric Shock can kill Safety PrecautionsIdentify and Locate Components Select Suitable Location Work Clamp InstallationWork Cable Installation StackingGAS Connection GUN InstallationConnecting Gun Cable to the Weldmark 135 Plus Input Input ConnectionsGas Solenoid Inlet Fitting CableRequirements For Maximum Output Code Requirements for Input ConnectionsRequirements For Rated Output Fumes and Gases can be dangerous Observe all safety information throughout this manualOperation Welding Sparks can cause fire or explosionGeneral Description Controls and SettingsDesign Features Advantages Welding CapabilitySequence of Operation Wire LoadingWelding Operations 4OPERATIONB-4 Friction Brake AdjustmentWire Threading Shielding Gas Making a WeldProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Output Overload Wire Feed Overload ProtectionOverload Protection Thermal ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Common MetalsJoint Types and Positions For Fcaw Innershield ProcessFillet Welds Welding In The Vertical PositionPenetration Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the Weldmark 135 PLUS, use Following To Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Replacement Parts Innershield Fcaw Conversion Items Requiring no Maintenance Maintenance Maintenance Safety Precautions Routine and Periodic MAINTE- NanceFor Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollLiner trim length for gun with red trigger Magnum 100L Changing LinerGUN Handle Parts Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Guide Output ProblemsProblems Possible Symptoms Cause Recommended Course of ActionGAS Flow Problems Wiring Diagrams SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMSWeldmark 135 Plus Precaucion Warnung Manufactured by Lincoln Electric Company
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