Lincoln Electric IM767 specifications HOW to USE Troubleshooting Guide

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E-1	TROUBLESHOOTING	E-1

HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Authorized Field Service Facility.

CAUTION

If machine case sides and top are removed, the case front must be supported. Failure

to do this could result in mechanical or electrical damage to the welder.

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

WELDMARK 135 PLUS

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Contents Weldmark 135 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications Weldmark 135 Plus InstallationSafety Precautions Identify and Locate ComponentsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationGUN Installation Connecting Gun Cable to the Weldmark 135 PlusGAS Connection Cable Input ConnectionsGas Solenoid Inlet Fitting InputCode Requirements for Input Connections Requirements For Rated OutputRequirements For Maximum Output Welding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWire Loading Welding OperationsSequence of Operation Friction Brake Adjustment Wire Threading4OPERATIONB-4 Making a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Fcaw Innershield Process Common MetalsJoint Types and Positions For Gmaw MIG ProcessWelding In The Vertical Position PenetrationFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the Weldmark 135 PLUS, use Following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Innershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPChanging Liner GUN Handle PartsLiner trim length for gun with red trigger Magnum 100L HOW to USE Troubleshooting Guide TroubleshootingOutput Problems Troubleshooting GuideRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems SP-135PLUSWIRINGWIRINGDIAGRAMDIAGRAMS Wiring DiagramsWeldmark 135 Plus Precaucion Warnung Manufactured by Lincoln Electric Company