Lincoln Electric IM730 manual Functioning properly / linkage

Page 34

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

 

Engine will not go to high idle when

1.

Auxiliary power load is less than

 

 

 

using auxiliary power.

 

100 watts. Idler may not respond

 

 

 

 

 

with less than a 100 watt load. Set

 

 

 

 

 

idler to "High".

 

 

 

 

 

2.

Faulty PC board.

 

 

 

 

 

 

 

 

 

 

Engine will not go to high idle

1.

Faulty idler solenoid. Check for

 

 

 

under weld or auxiliary loading.

 

bent linkage or broken spring

 

 

 

 

 

 

 

 

 

Engine does not develop full

1.

Fuel filter clogged, Replace.

 

 

 

power. Engine runs rough.

2.

Air filter clogged, clean or replace.

 

 

 

 

3.

High idle setting incorrect, check

 

 

 

 

 

and adjust if required.

 

 

 

 

4.

Valves out of adjustment.

 

 

 

 

5.

Fuel contaminated with water or

 

 

 

 

 

sediment. Check fuel pre-filter

 

 

 

 

 

and empty of water, bleed fuel

 

 

 

 

 

system. Replace fuel in tank if

 

 

 

 

 

needed.

 

 

 

 

 

 

 

 

 

 

 

Engine will not go to high idle when

1.

Broken spring on Idle Solenoid,

 

 

 

attempting to weld or using auxil-

 

solenoid linkage binding, Faulty

 

 

 

iary power. Switching to manual

 

PC board, low idle speed set too

If all recommended possible

areas

 

high idle does not work.

 

low on idle solenoid.

of misadjustment have

been

 

 

 

 

 

 

checked and the problem persists,

 

Engine will not shut off.

1.

Fuel Shutdown

solenoid not

 

Contact your local Lincoln

 

 

 

functioning properly / linkage

Authorized Field Service Facility.

 

 

 

binding. Stop engine by shutting

 

 

 

 

 

off valve located on main fuel fil-

 

 

 

 

 

ter. Contact authorized local

 

 

 

 

 

Engine Service Shop.

 

 

 

 

 

 

 

 

Engine does not develop full power.

1. Fuel filter dirty/clogged. Replace.

 

 

 

Low weld and auxiliary output.

2. Air filter dirty/clogged. Replace

 

 

 

Engine runs rough.

 

Air Filter Element.

 

 

 

 

 

3. Fouled fuel injector(s). Contact

 

 

 

 

 

authorized Engine Service Shop.

 

 

 

 

4. Fuel contaminated with water.

 

 

 

 

 

Check Main Filter Bowl and Inline

 

 

 

 

 

Fuel filters for water. Clean and

 

 

 

 

 

replace as needed. Replace fuel

 

 

 

 

 

in tank.

 

 

 

 

 

 

5. Cracked

or loose fuel hose.

 

 

 

 

 

Replace

hose

and tighten

 

 

 

 

 

clamps.

 

 

 

 

 

 

6. Valves out of adjustment. Contact

 

 

 

 

 

authorized local Engine Service

 

 

 

 

 

Shop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 305D

Image 34
Contents Ranger 305 D Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section DSection E P417Lubrication Emissions Fuel System Governor Height Width Depth WeightAIR Cleaner Engine Idler Muffler Engine Protection Ranger 305DSafety Precautions Location and VentilationVehicle Mounting PRE-OPERATION Engine ServiceBattery Connection OILElectrical Connections Cable Installation Auxiliary Power ReceptaclesStandby Power Connections Total Combined Length of Electrode and Work CablesConnection of Ranger 305D to Premises Wiring Connection of LN-7 or LN-8 to the Ranger 305D Connection of Lincoln Electric Wire FeedersConnection of an LN-23P Wire Feeder to the Ranger 305D Connection of LN-15 to the Ranger 305DTerminals on Connection of Prince XL Spool GUN to the Ranger 305DGeneral Description Safety PrecautionsFor Auxiliary Power Engine OperationWeld Mode Selector Switch Digital Output MetersWire Feeder Voltmeter Switch Figure B.2Typical Ranger 305D Fuel Consumption Starting the EngineStopping the Engine Table B.1Duty Cycle Welder OperationTypical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingARC Gouging Wire WELDING-CVTable B.3 Auxiliary Power Ranger 305D Extension Cord Length RecommendationsField Installed Options / Accessories TIG OptionsEngine Maintenance Components Kubota D722 Diesel Engine Kubota D722 Diesel EngineEngine Oil Change AIR CleanerEngine Oil Refill capacities Without oil filter replacement Oil Filter ChangeService Instructions & Installation Tips Tightening the FAN Belt Cooling SystemBleeding the Fuel System Battery Maintenance Engine AdjustmentServicing Optional Spark Arrestor Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideYour local Lincoln Authorized Field Service FacilityContact your local Lincoln Welding without a control cable Functioning properly / linkage Faulty control cable. Repair or Process being used. For exam Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram S24787-6Diagrams Diagrams Diagrams Diagrams Diagrams Ranger 305D- Kubota Wiring Diagram Dimension Print Ranger 305D Ranger 305D Ranger 305D Precaucion Warnung