Lincoln Electric IM730 manual Terminals on, Connection of Prince XL Spool GUN to the Ranger 305D

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A-8

INSTALLATION

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WARNING

Connection of the LN-25 to the RANGER 305D Shut off welder before making any electrical con- nections.

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The LN-25 with or without an internal contactor may be used with the RANGER 305D. See the appropriate connection diagram in Section F.

NOTE: The LN-25 (K431) Remote Control Module and (K432) Remote Cable are not recommended for use with the RANGER 305D.

1.Shut the welder off.

2.For electrode Positive, connect the electrode cable from the LN-25 to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the elec- trode cable from the LN-25 to the "-" terminal of the welder and work cable to the "+" terminal of the welder.

3.Attach the single lead from the front of the LN-25 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

4.Set the MODE switch to the "CV-WIRE " position.

5.Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON"

6.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

7.Set the "IDLE" switch to the "AUTO" position. When not welding, the RANGER 305D engine will be at the low idle speed. If you are using an LN-25 with an internal contactor, the electrode is not energized until the gun trigger is closed.

8.When the gun trigger is closed, the current sens- ing circuit will cause the RANGER 305D engine to go to the high idle speed, the wire will begin to feed and the welding process started. When weld- ing is stopped, the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed.

Connection of PRINCE XL SPOOL GUN to the Ranger 305D

Connection of the Prince XL Spool Gun requires the use of the K1849-1 Adapter Module.

Shut the Welder off.

For electrode Positive, connect the electrode cable to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the electrode cable "-" terminal of the welder and work cable to the "+" terminal of the welder.

Connect the Control Cable of the Spool Gun to the Adapter Module and connect the Control Cable of the Adapter Module to the Welder.

Connect the Gas Hose.

Set the MODE switch to the "CV-WIRE " position.

Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON".

Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

Set the “IDLE” switch to the “HIGH” position.

CAUTION

If you are using an LN-25 without an internal con- tactor, the electrode will be energized when the Ranger 305D is started.

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RANGER 305D

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Contents Ranger 305 D Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section D Section ESection F P417Height Width Depth Weight AIR Cleaner Engine Idler Muffler Engine ProtectionLubrication Emissions Fuel System Governor Ranger 305DSafety Precautions Location and VentilationPRE-OPERATION Engine Service Battery ConnectionVehicle Mounting OILElectrical Connections Auxiliary Power Receptacles Standby Power ConnectionsCable Installation Total Combined Length of Electrode and Work CablesConnection of Ranger 305D to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of an LN-23P Wire Feeder to the Ranger 305DConnection of LN-7 or LN-8 to the Ranger 305D Connection of LN-15 to the Ranger 305DTerminals on Connection of Prince XL Spool GUN to the Ranger 305DSafety Precautions For Auxiliary PowerGeneral Description Engine OperationWeld Mode Selector Switch Digital Output MetersWire Feeder Voltmeter Switch Figure B.2Starting the Engine Stopping the EngineTypical Ranger 305D Fuel Consumption Table B.1Welder Operation Typical Current Ranges 1 for Tungsten ELECTRODES2Duty Cycle TIG WeldingARC Gouging Wire WELDING-CVTable B.3 Auxiliary Power Ranger 305D Extension Cord Length RecommendationsField Installed Options / Accessories TIG OptionsEngine Maintenance Components Kubota D722 Diesel Engine Kubota D722 Diesel EngineAIR Cleaner Engine Oil Refill capacities Without oil filter replacementEngine Oil Change Oil Filter ChangeService Instructions & Installation Tips Tightening the FAN Belt Cooling SystemBleeding the Fuel System Battery Maintenance Engine AdjustmentServicing Optional Spark Arrestor Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideYour local Lincoln Authorized Field Service FacilityContact your local Lincoln Welding without a control cable Functioning properly / linkage Faulty control cable. Repair or Process being used. For exam Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram S24787-6Diagrams Diagrams Diagrams Diagrams Diagrams Ranger 305D- Kubota Wiring Diagram Dimension Print Ranger 305D Ranger 305D Ranger 305D Precaucion Warnung