Lincoln Electric IM10028-B manual Troubleshooting

Page 28

E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

No welder output power or Auxiliary

1.

Open in miscellaneous leads.

Power.

 

 

 

2.

Open lead in flashing or field

 

 

circuit.

 

3.

Faulty rotor.

 

4.

Faulty Potentiometer (R1).

 

5.

Faulty stator Field winding.

 

6.

Faulty Field rectifier (On PCB*).

 

7.

Faulty P.C. Board.

 

 

 

Engine will not idle down to low

1.

Idler switch on High Idle.

speed.

 

 

 

2.

Insufficient voltage present on

 

 

idler solenoid terminals.

 

 

(Voltage should be 12V to 14V

 

 

DC).

 

3.

External load on welder or

 

 

auxiliary power.

 

4.

Faulty wiring in solenoid circuit.

 

5.

Faulty idler solenoid.

 

6.

Faulty P.C. Board.

 

 

 

Engine will not go to high idle when

1.

Poor work lead connection to

attempting to weld.

 

work.

 

2.

No voltage signal from the

 

 

current sensor.

 

3.

No open circuit voltage on

 

 

output studs.

 

4.

Faulty P.C. Board.

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

* Printed Circuit Board (PCB)

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

EAGLE™ 10,000 PLUS

Image 28
Contents Safety Depends on You Eagle 10,000 PlusSafety California Proposition 65 WarningsSafety Welding and Cutting Sparks can Cause fire or explosion IvSAFETY Précautions DE SûretéThank You Table of Contents Installation Safety Precautions Machine GroundingSpark Arrester TowingPRE-OPERATION Service Battery ConnectionsGasoline Fuel only GasolineAdditional Safety Precaution Welding Output CablesTotal Combined Length of Electrode and Work Cables Angle of OperationAdditional Safety Precautions InstructionsLocation / Ventilation StackingAuxiliary Power Welder OperationDevices Without Addi Tional Resistive Type Loads Simultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Connection of Eagle 10,000 Plus to Premises Wiring Engine Switch OperationGENERAL DESCRIPTION Welder Controls Function and OperationRange Switch 23 H.P. Command CH23SEagle 10,000 Plus Approximate Fuel Consumption Control DialSTARTING/SHUTDOWN Instructions BREAK-IN PeriodStarting the Engine Stopping the EngineWelding Process Typical Current Ranges 1 for Tungsten ELECTRODES2Stick Constant Current Welding Scratch Start TIG Constant Current Welding5OPERATIONB-5 ARC GougingAccessories K1745-1 Welding GAS Cylinder LOX Tank HolderRECOMMENDED EQUIPMENT StickTIG K1783-4 TIG TorchMaintenance Safety PrecautionsRoutine Maintenance Engine OIL ChangeAIR Cleaner and Other Maintenance OIL Filter ChangeEngine Adjustments Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Dimension Print M22195Eagle 10,000 Plus Eagle 10,000 Plus Precaucion Warnung