Lincoln Electric GX 271 Safety Precautions, Routine and Periodic Engine Maintenance

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

Do not put your hands near any rotating parts. If a problem cannot be corrected by following the instructions, take the machine to the nearest Lincoln Field Service Shop.

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ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

Use in open, well ventilated areas or

vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with enclosure or guards off.

• Stop engine before servicing.

Keep away from moving parts.

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See additional warning information throughout this operator’s manual and the Engine manual as well.

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ROUTINE AND PERIODIC ENGINE MAINTENANCE

At the end of each day’s use, refill the fuel tank to min- imize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

ENGINE MAINTENANCE PARTS

TABLE D.1

 

HondaGX 620

Kohler CH 20

 

 

 

Oil Filter

Honda15400-PR3-004

Kohler 1205001

 

(Honda Code 3179553)

FramPH3614*

 

FramPH6811

 

Air Filter

Honda 17211-ZJ1-000

Kohler 4708303

 

(Honda Code 4209672)

Fram CA79

Air Filter

Honda 17218-ZJ1-000

Kohler 2408302

Pre-Cleaner

(Honda Code 4209706)

 

Fuel Filter

Honda 16910-ZE8-005

Kohler 2505002

 

(Honda Code 2106235)

Fram G1

SparkPlugs

NGK BPR6ES

Champion RC12YC

 

Nippondenso W20EPR-U

.030 in., (.76 mm.) gap

 

.030 in., (.76 mm.) gap

 

* Oil capicity increases from 2.0 Qts. to 2.1 Qts when using this filter.

GX 271 Chopper

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Contents RED-D-ARC Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Installation Height Width Depth WeightInstallation Installation Instructions High Altitude Operation PRE-OPERATION Engine ServiceAdditional Safety Precautions LiftingMuffler Battery ConnectionsFuel Spark ArresterMachine Grounding Electrical ConnectionsTotal Combined Length of Electrode and Work Cables Welding Cable ConnectionsPremises Wiring Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentCircuit Breakers Connection of GX-271 to Premises Wiring Table A.1Operation Safety InstructionsDesign Features Operating InstructionsRecommended Applications Additional Safety PrecautionsLimitations Controls and Settings Figure B.1 Output Panel Controls WELDER/GENERATOR ControlsBefore Starting the Engine Engine OperationStarting the Engine Stopping the Engine Table B.1 Typical GX-271 Fuel ConsumptionARC Control Welding OperationWelder Controls Function and Operation LocalPipe Welding Stick WeldingTIG Welding Wire Welding Table B.2 Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 Summary of Welding Processes and Machine Settings Used SwitchTable B.4 GX-271 Simultaneous Welding and Power Loads Auxiliary PowerSimultaneous Welding and Power Loads General Options Accessories AccessoriesTIG Welding Options Accessories Semiautomatic Fcaw and MIG Welding Options / Accessories Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams GX271 Routine and Periodic Engine Maintenance MaintenanceSafety Precautions Engine Maintenance Parts Table D.1Table D.3 Kohler Engine Maintenance Schedule Table D.2 Honda Engine Maintenance ScheduleTable D.5 OIL Filter Tightening Torques AIR Cleaner ServiceChanging the Engine OIL Table D.4 Engine OIL Refill CapacitiesTable D.6 Spark Plug Installation Specifications Spark Plug ServiceKohler Engine Battery Maintenance Fuel Filter ServiceEngine Adjustments Cleaning the BatteryBrush Removal and Replacement Welder / Generator MaintenanceCleaning Servicing Optional Spark Arrestor1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility for technical No welding power output Welding Terminals switch 789 $ % Diagrams Precaucion Warnung