Lincoln Electric GX 271 Operation, Operating Instructions, Safety Instructions, Design Features

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B-1

OPERATION

B-1

 

 

 

OPERATING INSTRUCTIONS

Read and understand this entire section before oper- ating your GX-271.

SAFETY INSTRUCTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and maintenance man- uals supplied with your machine. They include impor- tant safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

•Use in open, well ventilated areas or vent exhaust outside

•Do not stack anything near the engine.

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MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

•Keep away from moving parts

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Only qualified personnel should operate this equip- ment.

GENERAL DESCRIPTION

The GX-271 is an engine driven, multi-process DC arc welder and AC power generator for commercial and residential applications. As a generator it can supply up to 8,000 continuous watts of 120/240 volt, 60 Hz, single-phase AC power to operate AC power tools, battery chargers, and lighting; it can also be used to provide standby power. As a welder it provides up to 300 amps of DC current for DC stick welding and DC semiautomatic wire feed welding. The GX-271 can also perform DC TIG welding.

DESIGN FEATURES

FOR WELDING:

DC constant current output for stick and TIG weld- ing - Two continuous CC output settings of 20 to 300 amps, one for general purpose stick and tig welding and one with a fixed controlled slope for out of position and pipe welding. The STICK-TIG mode includes an arc force control.

DC constant voltage output for MIG and Flux Cored wire welding - One continuous CV welding range of 11 to 32 volts. Excellent MIG welding with CO2 and blended gas. A pinch control allows the arc to be fine tuned from “soft “ to “crisp”. The recommended wire feeder is the K446 LN-25 with the K624-1 42 Volt Remote Output Control Module or the K449 LN- 25 with an internal contactor.

100% duty cycle at 275 amps output.

Remote control capability. Nine pin and fourteen pin connectors for easy connection of Lincoln wire feeders and remote control accessories. The 14 pin connector includes power for 42 VAC wire feeders.

Internal “Solid State” contactor allows for the selec- tion of “hot” or “cold” output terminals.

FOR AUXILIARY POWER

8,000 watts of 240 V AC, 60Hz auxiliary power.

Power for tools, 120/240 lights, electric pumps and for standby emergency power.

Power a 1-1/2 HP motor (provided it is started under no load).

Two 15 amp industrial grade 120 V AC duplex receptacles for up to 60 amps of 120 VAC power.

GX 271 Chopper

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Contents RED-D-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Height Width Depth Weight InstallationInstallation Installation Instructions Additional Safety Precautions PRE-OPERATION Engine ServiceHigh Altitude Operation LiftingFuel Battery ConnectionsMuffler Spark ArresterTotal Combined Length of Electrode and Work Cables Electrical ConnectionsMachine Grounding Welding Cable ConnectionsCircuit Breakers Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentPremises Wiring Table A.1 Connection of GX-271 to Premises WiringDesign Features Safety InstructionsOperation Operating InstructionsLimitations Additional Safety PrecautionsRecommended Applications Figure B.1 Output Panel Controls WELDER/GENERATOR Controls Controls and SettingsStarting the Engine Engine OperationBefore Starting the Engine Table B.1 Typical GX-271 Fuel Consumption Stopping the EngineWelder Controls Function and Operation Welding OperationARC Control LocalTIG Welding Stick WeldingPipe Welding Table B.2 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire WeldingUsed Switch Table B.3 Summary of Welding Processes and Machine SettingsSimultaneous Welding and Power Loads Auxiliary PowerTable B.4 GX-271 Simultaneous Welding and Power Loads TIG Welding Options Accessories AccessoriesGeneral Options Accessories Semiautomatic Fcaw and MIG Welding Options / Accessories Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams GX271 Safety Precautions MaintenanceRoutine and Periodic Engine Maintenance Engine Maintenance Parts Table D.1Table D.2 Honda Engine Maintenance Schedule Table D.3 Kohler Engine Maintenance ScheduleChanging the Engine OIL AIR Cleaner ServiceTable D.5 OIL Filter Tightening Torques Table D.4 Engine OIL Refill CapacitiesKohler Engine Spark Plug ServiceTable D.6 Spark Plug Installation Specifications Engine Adjustments Fuel Filter ServiceBattery Maintenance Cleaning the BatteryCleaning Welder / Generator MaintenanceBrush Removal and Replacement Servicing Optional Spark ArrestorHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility for technical No welding power output Welding Terminals switch 789 $ % Diagrams Precaucion Warnung