Lincoln Electric GX 271 specifications Controls and Settings

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B-3

OPERATION

B-3

 

 

 

CONTROLS AND SETTINGS

All generator/welder controls are located on the Output Control Panel of the machine case front. Idler control, and start/stop controls are also on the case front. See Figure B.1 and the explanations that follow.

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FIGURE B.1

OUTPUT PANEL CONTROLS

WELDER/GENERATOR CONTROLS

See Figure B.1 for the location of the following features:

1.OUTPUT CONTROL: Allows full range adjustment of welding current or voltage.

2.ARC CONTROL: The “ARC CONTROL” potentiome-

ter is active in two modes: “STICK/TIG” and “WIRE WELDING” with different purposes in each mode.

3.MODE SWITCH: Selects three possible modes of welding operation, 1.) CC Stick/Tig welding, 2.) Pipe welding, and 3.) CV Wire Welding.

4.LOCAL/REMOTE CONTROL SWITCH: Allows the operator to control welding output at the welding con- trol panel or at a wire feeder, TIG amptrol, or a K857 remote control.

5.WELDING TERMINALS SWITCH: The toggle switch labeled “WELDING TERMINALS ALWAYS ON” and

“WELDING TERMINALS REMOTELY CON-

TROLLED” is used to control the operation of the solid state output contactor. With the switch in the “WELDING TERMINALS ALWAYS ON” position, the contactor is closed at low and high idle.

6.BATTERY CHARGER CIRCUIT BREAKER: Opens the engine battery circuit if a short develops. Engine will not crank if this circuit breaker is open.

7.WIRE FEEDER POWER CIRCUIT BREAKER: Opens the wire feeder circuit and disables the feeder if a fault is detected in the circuit.

8.15 AMP, 120 VOLT DUPLEX RECEPTACLES: Connection point for supplying 120 volt power to oper- ate one or more electrical devices.

9.50 AMP, 120/240 VOLT RECEPTACLE: Connection point for supplying 240 volt power to operate one electrical device.

10.WELD OUTPUT TERMINALS WITH FLANGE NUT: Provides the connection point for the electrode and work cables.

11.GROUND STUD: Provides a connection point for connecting the machine case to earth ground for the safest grounding procedure.

12.6 PIN AMPHENOL: For attaching optional remote control equipment to the GX-271.

13.14 PIN AMPHENOL: For attaching wire feeder con- trol cables to the GX-271 (Includes contactor closure circuit, remote control circuit, wire feeder 115/42 volt power source).

14.WIRE FEEDER VOLTMETER POLARITY SWITCH: matches polarity of wire feeder voltmeter to polarity of electrode.

15.ENGINE RUN-STOP SWITCH: Energizes engine cir- cuit.

16.ENGINE START PUSHBUTTON SWITCH: Energizes starter solenoid contactor and fuel sole- noid.

17.ENGINE CHOKE

18.AUTO IDLER SWITCH: In the “AUTO” mode, the engine goes to low idle speed 12 seconds after a welding or auxiliary power load is removed. Engine goes to high speed when the load is re-applied.

19.BATTERY CHARGER AMMETER

20.ENGINE HOUR METER

GX 271 Chopper

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Contents RED-D-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Height Width Depth Weight InstallationInstallation Installation Instructions Lifting PRE-OPERATION Engine ServiceAdditional Safety Precautions High Altitude OperationSpark Arrester Battery ConnectionsFuel MufflerWelding Cable Connections Electrical ConnectionsTotal Combined Length of Electrode and Work Cables Machine GroundingPremises Wiring Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentCircuit Breakers Table A.1 Connection of GX-271 to Premises WiringOperating Instructions Safety InstructionsDesign Features OperationRecommended Applications Additional Safety PrecautionsLimitations Figure B.1 Output Panel Controls WELDER/GENERATOR Controls Controls and SettingsBefore Starting the Engine Engine OperationStarting the Engine Table B.1 Typical GX-271 Fuel Consumption Stopping the EngineLocal Welding OperationWelder Controls Function and Operation ARC ControlPipe Welding Stick WeldingTIG Welding Table B.2 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire WeldingUsed Switch Table B.3 Summary of Welding Processes and Machine SettingsTable B.4 GX-271 Simultaneous Welding and Power Loads Auxiliary PowerSimultaneous Welding and Power Loads General Options Accessories AccessoriesTIG Welding Options Accessories Semiautomatic Fcaw and MIG Welding Options / Accessories Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams GX271 Engine Maintenance Parts Table D.1 MaintenanceSafety Precautions Routine and Periodic Engine MaintenanceTable D.2 Honda Engine Maintenance Schedule Table D.3 Kohler Engine Maintenance ScheduleTable D.4 Engine OIL Refill Capacities AIR Cleaner ServiceChanging the Engine OIL Table D.5 OIL Filter Tightening TorquesTable D.6 Spark Plug Installation Specifications Spark Plug ServiceKohler Engine Cleaning the Battery Fuel Filter ServiceEngine Adjustments Battery MaintenanceServicing Optional Spark Arrestor Welder / Generator MaintenanceCleaning Brush Removal and ReplacementHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility for technical No welding power output Welding Terminals switch 789 $ % Diagrams Precaucion Warnung