Lincoln Electric GX 271 Fuel Filter Service, Engine Adjustments, Battery Maintenance

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D-5

MAINTENANCE

D-5

 

 

 

FUEL FILTER SERVICE

WARNING

When working on the fuel system

• Keep naked lights away, do not smoke !

• Do not spill fuel !

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1.Check the fuel filter for water accumulation or sedi- ment.

2.Replace the fuel filter if it is found with excessive water accumulation or sediment.

ENGINE ADJUSTMENTS

WARNING

OVERSPEED IS HAZARDOUS

The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

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Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

BATTERY MAINTENANCE

WARNING

GASES FROM BATTERY can explode.

Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY — disconnect negative cable from old battery first and connect to new battery last.

CONNECTING A BATTERY CHARGER — remove battery from welder by disconnecting nega- tive cable first, then positive cable and battery clamp. When reinstalling, connect

negative cable last. Keep well ventilated.

USING A BOOSTER — connect positive lead to battery first then connect negative lead to negative battery lead at engine foot.

BATTERY ACID can burn eyes and skin.

Wear gloves and eye protection and be careful when working near battery.

Follow instructions printed on battery.

To prevent ELECTRICAL DAMAGE when:

a)Installing a battery.

b)Using a booster.

Use correct polarity - Negative Ground.

To prevent BATTERY DISCHARGE, if you have an ignition switch, turn it off when engine is not running.

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The battery is a group 58, with a rating of 435 cold cranking amps.

CLEANING THE BATTERY

Keep the battery clean by wiping it with a damp cloth when dirty. If the terminals appear corroded, discon- nect the battery cables and wash the terminals with an ammonia solution or a solution of 1/4 pound (0.1113 kg) of baking soda and 1 quart (0.946 L) of water. Be sure the battery vent plugs (if equipped) are tight so that none of the solution enters the cells.

GX 271 Chopper

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Contents RED-D-ARC Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Installation Height Width Depth WeightInstallation Installation Instructions High Altitude Operation PRE-OPERATION Engine ServiceAdditional Safety Precautions LiftingMuffler Battery ConnectionsFuel Spark ArresterMachine Grounding Electrical ConnectionsTotal Combined Length of Electrode and Work Cables Welding Cable ConnectionsCircuit Breakers Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentPremises Wiring Connection of GX-271 to Premises Wiring Table A.1Operation Safety InstructionsDesign Features Operating InstructionsLimitations Additional Safety PrecautionsRecommended Applications Controls and Settings Figure B.1 Output Panel Controls WELDER/GENERATOR ControlsStarting the Engine Engine OperationBefore Starting the Engine Stopping the Engine Table B.1 Typical GX-271 Fuel ConsumptionARC Control Welding OperationWelder Controls Function and Operation LocalTIG Welding Stick WeldingPipe Welding Wire Welding Table B.2 Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 Summary of Welding Processes and Machine Settings Used SwitchSimultaneous Welding and Power Loads Auxiliary PowerTable B.4 GX-271 Simultaneous Welding and Power Loads TIG Welding Options Accessories AccessoriesGeneral Options Accessories Semiautomatic Fcaw and MIG Welding Options / Accessories Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams GX271 Routine and Periodic Engine Maintenance MaintenanceSafety Precautions Engine Maintenance Parts Table D.1Table D.3 Kohler Engine Maintenance Schedule Table D.2 Honda Engine Maintenance ScheduleTable D.5 OIL Filter Tightening Torques AIR Cleaner ServiceChanging the Engine OIL Table D.4 Engine OIL Refill CapacitiesKohler Engine Spark Plug ServiceTable D.6 Spark Plug Installation Specifications Battery Maintenance Fuel Filter ServiceEngine Adjustments Cleaning the BatteryBrush Removal and Replacement Welder / Generator MaintenanceCleaning Servicing Optional Spark Arrestor1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility for technical No welding power output Welding Terminals switch 789 $ % Diagrams Precaucion Warnung