Lincoln Electric GX 271 specifications 1TROUBLESHOOTINGE-1, HOW to USE Troubleshooting Guide

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E-1TROUBLESHOOTINGE-1

HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting. Symptoms are grouped into the following categories: engine problems, function prob- lems and output problems.

Step 2. PERFORM EXTERNAL TESTS. The second column labeled “POSSIBLE AREAS OF MISADJUSTMENT(S)” lists the obvious external possibilities that may con- tribute to the machine symptom. Perform these tests/checks in the order listed. In general, these tests can be conducted with- out removing the case wrap-around cover.

Step 3. RECOMMENDED COURSE OF ACTION

If you have exhausted all of the items in step 2. Contact your Local Lincoln Authorized Field Service Facility.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts such as output terminals or internal wiring.

ENGINE EXHAUST can kill.

• Use in open, well ventilated areas or vent exhaust outside.

MOVING PARTS can injure.

Do not operate with doors open or guards off.

Stop engine before servicing.

• Keep away from moving parts.

Remove guards only when necessary and replace when work requiring removal is complete.

Only qualified personnel should install, use or service this equipment.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

GX 271 Chopper

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Contents RED-D-ARC Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Installation Height Width Depth WeightInstallation Installation Instructions PRE-OPERATION Engine Service Additional Safety PrecautionsHigh Altitude Operation LiftingBattery Connections FuelMuffler Spark ArresterElectrical Connections Total Combined Length of Electrode and Work CablesMachine Grounding Welding Cable ConnectionsPremises Wiring Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentCircuit Breakers Connection of GX-271 to Premises Wiring Table A.1Safety Instructions Design FeaturesOperation Operating InstructionsRecommended Applications Additional Safety PrecautionsLimitations Controls and Settings Figure B.1 Output Panel Controls WELDER/GENERATOR ControlsBefore Starting the Engine Engine OperationStarting the Engine Stopping the Engine Table B.1 Typical GX-271 Fuel ConsumptionWelding Operation Welder Controls Function and OperationARC Control LocalPipe Welding Stick WeldingTIG Welding Wire Welding Table B.2 Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 Summary of Welding Processes and Machine Settings Used SwitchTable B.4 GX-271 Simultaneous Welding and Power Loads Auxiliary PowerSimultaneous Welding and Power Loads General Options Accessories AccessoriesTIG Welding Options Accessories Semiautomatic Fcaw and MIG Welding Options / Accessories Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams GX271 Maintenance Safety PrecautionsRoutine and Periodic Engine Maintenance Engine Maintenance Parts Table D.1Table D.3 Kohler Engine Maintenance Schedule Table D.2 Honda Engine Maintenance ScheduleAIR Cleaner Service Changing the Engine OILTable D.5 OIL Filter Tightening Torques Table D.4 Engine OIL Refill CapacitiesTable D.6 Spark Plug Installation Specifications Spark Plug ServiceKohler Engine Fuel Filter Service Engine AdjustmentsBattery Maintenance Cleaning the BatteryWelder / Generator Maintenance CleaningBrush Removal and Replacement Servicing Optional Spark Arrestor1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility for technical No welding power output Welding Terminals switch 789 $ % Diagrams Precaucion Warnung