Lincoln Electric GX 271 specifications No welding power output Welding Terminals switch

Page 43

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

No welding power output.

1.

"Welding Terminals" switch in

1.

Place switch in "Always On" position

 

 

wrong position.

 

when welding without welding terminal

 

 

 

 

control cable. Refer to Operation

 

 

 

 

chapter for proper switch function.

 

2.

Faulty welding alternator or faulty

2.

Contact your Local Lincoln Authorized

 

 

PC board.

 

Field Service Facility for technical

 

 

 

 

troubleshooting assistance.

 

 

 

 

 

Welder has output but no control.

1.

"Local/Remote" switch is in wrong

1.

Place switch in "Control at Welder"

 

 

position.

 

position to control output at welder.

 

 

 

 

Place switch in "Remote" position to

 

 

 

 

control output remotely. Refer to

 

 

 

 

Operation chapter for proper switch

 

 

 

 

function.

 

2.

Poor remote kit connection.

2.

Check connections.

 

3.

Faulty remote kit.

3.

Replace if necessary.

 

4.

Faulty control potentiometer or

4.

Contact your Local Lincoln Authorized

 

 

faulty PC board.

 

Field Service Facility for technical

 

 

 

 

troubleshooting assistance.

 

 

 

 

 

No auxiliary power.

1.

Open circuit breakers.

1.

Reset breakers. If breakers keep trip-

 

 

 

 

ping, reduce power draw.

 

2.

Faulty connections to auxiliary

2.

Check connections.

 

 

receptacles.

 

 

 

3.

GFCI tripped.

3.

Clear any ground fault and reset GFCI

 

 

 

 

circuit by pressing "Reset" button on

 

 

 

 

the 120 V receptacle.

 

4.

Faulty welding alternator or faulty

4.

Contact your Local Lincoln Authorized

 

 

PC board.

 

Field Service Facility for technical

 

 

 

 

troubleshooting assistance.

 

 

 

 

Wire feeder does not work when

1.

Wire Feeder Power circuit breaker

1. Reset

connected to welder 14 pin amphe-

 

open.

 

 

nol.

2.

Faulty wiring in control cable

2.

Repair or replace cable

 

3.

Faulty wire feeder.

3.

Replace with known good one.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

GX 271 Chopper

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Contents RED-D-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Height Width Depth Weight InstallationInstallation Installation Instructions Lifting PRE-OPERATION Engine ServiceAdditional Safety Precautions High Altitude OperationSpark Arrester Battery ConnectionsFuel MufflerWelding Cable Connections Electrical ConnectionsTotal Combined Length of Electrode and Work Cables Machine GroundingPremises Wiring Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentCircuit Breakers Table A.1 Connection of GX-271 to Premises WiringOperating Instructions Safety InstructionsDesign Features OperationRecommended Applications Additional Safety PrecautionsLimitations Figure B.1 Output Panel Controls WELDER/GENERATOR Controls Controls and SettingsBefore Starting the Engine Engine OperationStarting the Engine Table B.1 Typical GX-271 Fuel Consumption Stopping the EngineLocal Welding OperationWelder Controls Function and Operation ARC ControlPipe Welding Stick WeldingTIG Welding Table B.2 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire WeldingUsed Switch Table B.3 Summary of Welding Processes and Machine SettingsTable B.4 GX-271 Simultaneous Welding and Power Loads Auxiliary PowerSimultaneous Welding and Power Loads General Options Accessories AccessoriesTIG Welding Options Accessories Semiautomatic Fcaw and MIG Welding Options / Accessories Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams Accessories Connection Diagrams GX271 Engine Maintenance Parts Table D.1 MaintenanceSafety Precautions Routine and Periodic Engine MaintenanceTable D.2 Honda Engine Maintenance Schedule Table D.3 Kohler Engine Maintenance ScheduleTable D.4 Engine OIL Refill Capacities AIR Cleaner ServiceChanging the Engine OIL Table D.5 OIL Filter Tightening TorquesTable D.6 Spark Plug Installation Specifications Spark Plug ServiceKohler Engine Cleaning the Battery Fuel Filter ServiceEngine Adjustments Battery MaintenanceServicing Optional Spark Arrestor Welder / Generator MaintenanceCleaning Brush Removal and ReplacementHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility for technical No welding power output Welding Terminals switch 789 $ % Diagrams Precaucion Warnung