Lincoln Electric 205-TAC/DCTIG manual Output Limitations, Welding Polarity

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B-7

OPERATION

B-7

 

 

 

OUTPUT LIMITATIONS

The maximum output current as specified in the instal- lation section of this manual is derated in several situ- ations; alternate AC Wave Forms, elevated AC Frequencies and 115V input.

• Alternate AC Wave Forms (See Set Up Menu)¹

Square 200 amps max. output Sinusoidal 150 amps max. output Triangular 120 amps max output

• Elevated AC Frequencies¹

Above 85Hz (AC output) the square wave out- put is limited to 170 amps. Elevated AC Frequencies do not effect the output of Sinusoidal and Triangular Waveforms.

• 115V Operation 150 A TIG Mode

110 A Stick Soft mode

100 A Stick Crisp Mode

These derated values have been programmed into the Invertec V205-T to ensure reliable operation.

¹AC/DC model only

DC TIG WELDING (see FIGURE B.3)

The TIG (Tungsten lnert Gas) welding process is based on the presence of an electric arc between a non-consumable electrode (pure or alloyed tungsten with an approximate melting temperature of 3370°C) and the workpiece. An inert gas (typically argon) atmosphere protects the weld pool.

To avoid inclusions of tungsten in the joint, the elec- trode should not contact the workpiece. For this rea- son the arc is started through a Hi. Freq. generator.

For situations requiring no Hi. Freq., Touch Start Tig reduces the short-circuit current to keep tungsten inclusions to the minimum.

To improve weld bead quality at the end of the weld it is important to carefully control the downslope of cur- rent and ensure proper gas coverage over the weld.

FIGURE B.3

1)

Workpiece

5)

Flowmeter

2)

Filler material

6)

Pressure reducer

3)

Non-consumable electrode 7)

lnert gas (typically argon)

4)

Torch

8)

Power source

WELDING POLARITY

DC Electrode Negative Polarity (Direct Current Straight Polarity)

(see FIGURE B.4)

While Welding, there is a continuous flow of electrons from the electrode to the workpiece.

This is the most used polarity, ensuring limited wear of the electrode, since the majority of the heat concen- trates on the anode (workpiece). Narrow and deep welds are obtained with high travel speeds.

Most materials, with the exception of aluminum and magnesium, are welded with this polarity.

FIGURE B.4

V205-T DC & V205-T AC/DC TIG

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Contents Invertec V205-T DC & V205-T AC/DC TIG April Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcV205-T DC & V205-T AC/DC TIG Safety Thank You Table of Contents Operating Temperature Range InstallationStorage Temperature Range Tilting Select Suitable LocationStacking Environmental AreaTable A.1 Reconnect ProcedureInput Connections Nominal Range115V Input Attachment Plug Installation230V Input Engine Driven GeneratorOutput Connection for Stick Welding Figure A.2 Output and GAS Connection for TIG Welding Figure A.1Work Cable Connection Remote Control Connection Shielding GAS ConnectionGeneral Description Safety InstructionsOperation Welding CapabilityRear Control Panel Figure B.1 Figure B.1Controls and Settings Figure B.2Step Diagram TIG DC SET UP Menu Indicator Parameter DefaultOutput Limitations Welding PolarityPulsed TIG Alternating Current AC/DC model onlyTips for AC TIG Welding Steel TIG WeldingCopper TIG Welding Filler MaterialTips for Improved TIG Starting Protective GASAC TIG Welding Quick Start UP AC TIGDC TIG Welding Quick Start UP Compatible Equipment AccessoriesOptional Accessories Cable PlugsInput Filter Capacitor Discharge Procedure MaintenanceSafety Precautions Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Problems TIG WeldingYour local Lincoln Authorized Failures DisplayWiring Diagrams V205-T DC Wiring Diagram forV205-T AC/DC Wiring Diagram for V205-T DC & V205-T AC/DC TIG V205-T DC & V205-T AC/DC TIG Precaucion Warnung